badgett said:
thanks a lot. Very detailed thread. Is it true that the shift motor only engages the 4x4 LOW on Control Trac?
110% Correct.
Locking of the front and rear driveshaft is controlled by the transfer case clutch coil.
Now, here's another mystery... If shifting into low is unsuccessful, doesn't the GEM know due to the lack of feedback from the position of the transfer case shift motor? If so, shouldn't it then flash a code? I don't have my schematics in front of me, but IIRC, failure to shift should prevent the feedback signal from reaching the GEM and, therefore, should throw a code and blink the 4x4 and low range lights..... no?
Here's what I'd check:
First: to make the shift, it should be stopped, in neutral, <i>with your foot on the brakes</i>. (You'd be surprised how many people forget the 'foot on the bakes' part.
Second, I'd check to make sure that the brake lights work. The brake pedal position switch also sends the signal to the GEM to tel it your foot is on the brakes and it's OK to shift. A bad brake light switch (or blown fuse for it) could cause that.
Third, I'd pull the switch off and check the resistances in the three positions. (I don't have the numbers in front of me, but it will be different in all three positions).
Fourth, I'd pull the transfer case motor and see if it's turning the way it should.
Fifth, I'd check that the shaft in the transfer case moves the way it should.
That's where I'd start. Check it out and let us know.
-Joe