Hi
I have a year 2000 explorer 4.0.
Last year the rear wiper stopped working so I took it apart cleaned everything and put it back together. It ran for a month and then stopped again. I ignored it for a year and now I am trying to fix it again and I think I have the real reason it fails.
Today I stripped out the trim so that I could see the motor, started the engine, then switched the rear wiper on. Nothing - as expected, BUT then I crawled it the back of the car, leaving everything running. To my surprise the wiper assembly was making a slow clicking sound, about every 3 seconds or so. When I held the motor it was warm ! So something was going on, not just no volts as I thought (remember the rear glass has to be shut or you get no volts to the motor).
So I stripped everything out again and I found the gear assembly jammed against it's end stop. Looking at the way the contacts operate in the gear box leads me to this conclusion...
At the end of each wiper stroke a signal is sent to a solenoid/relay or something telling the motor to reverse. This must happen at both ends of each stroke. In my case something has gone wrong with this circuit so the poor motor is just trying its best to do 360's in one direction !
But the end stop, stops this (the clue's in the name!), and the clicking is the worm screw clicking over the plastic gear in the box.
So how to fix this ?
Well I'm working on it ! It's either an issue with the contacts in the gearbox (unlikely in my case as they look good). OR a problem with the wiring or the relays or whatever it is that tells the wiper motor to stop and go the other way.
This explains why fitting a whole new wiper motor assembly does not necessarily fix the problem.
If anyone out there has a wiper circuit diagram for a Ford Explorer of this year it would speed up the end of this fix. I’m in the UK so it’s difficult getting manuals etc.
Can anyone help locate which relays to look at ?
All the best, and don't pay people to fix something that you can yourself with a little time and HELP.
Bruce