"clunking" felt in steering column

[MikeTEC]

On my 96 Limited 5.0 2wd, I am noticing an intermittant "clunking" soundfelt in the steering column driving slowly (15-25 mph) in parking lots. Front end mechanic says everthing seems tight and the tie rod ends were replaced as a recall by Ford. My truck has about 90K on it. Anyone got any ideas? Thanks Mike

 

[Stephen]

I have the same problem I can tell you what it isnt in my case-
Lower Ball Joints
Sway Bar Links
Bushings
Steering joints.

Two dealerships can't find it, its making me want to replace the truck

 

[MikeTEC]

Thanks, Stephen. Other posts have mentioned a kevlar patch somewhere on the torsion bar or front sway bar bushings. Like you, two Ford mechanics/technicians can't seem to find it and say it does not represent a dangerous condition. But it sure is annoying. My next move is to replace the OE shocks, probably with Monroe Reflex. I have them on my wife's Mercury Grand Marque LX and they are great. Same plush ride, but with much more control. Mike

 

[victorm_1]

I had this problem from day 1 on my 1996 Sport. Check the steering shaft for play. It is a 2 piece design and if the 2 parts don't fit tightly you'll get a clunk feel. Grab onto the shaft near the joint (it's covered by a rubber boot) and feel if it moves up/down. I shimmed mine with plastic and it is nice and tight.

 

[MikeTEC]

Yep, there is some play in mine too. That might be my problem. Thanks! Mike

 

[Robb]

Hey victorm_1,
Do Xs use the Ford "square innie into the square outie" setup I have seen on Ford vans? Is this where the slack is?

Just wondering.

Robb