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Foxracin's 1991 Exploder

Real Name: Trevor
Year : 1991
Model: Explorer
State: North Carolina
City: Mount Holly



Just picked up this Exploder last week. Its not in the best of shape but overall its decent. The motor runs great and the body has very few dents and dings.

When I got it the trans was out like every other a4ld. I am a 5 speed guy myself and was planning to convert to 5 speed anyway.

First thing and did is check the fluid in the trans. Nice and red, full, and doesnt smell burnt. Pulled one of the lines at the radiator and fired it up and no fliud. Nothing at all. Pulled the pressure plug in the side of the trans and fired it up to make sure the lines were not stopped up somewhere and still nothing so I knew something wasnt right with the pump.

Got it home and put it on some jack stands and started tearing out the trans.
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Got the trans out and pulled the torque converter out and found some scaring on the snout. Thats not supposed to be like that. lol
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Pulled the bellhousing off then the pump from the bellhousing and theres the problem. One of the pump gears cracked and spread the teeth apart and locked up and spun on the torque converter.
broketrans.jpg

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Oh well time to throw it in the scrap pile. Dont want to spend the money on it again not even know if the rest of the trans is good and for it to just break again. I figured I could swap in a 5 speed for not much more then fixing the a4ld.

Figured I would mess with the inside a little while I try to find a trans.

Put in a Sony headunit. Ran new speaker wires and used the internal amp after 2 stock amps were not right. Soldered all the connections and ran new speaker wire and its good as new.
explorer7.jpg


Put it in a Midland CB I had laying around.
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Overall shot of the interior.
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Then I figured I would ride over the the Pull-A-Part to see if I could run across anything. Sure enough ran across a 1992 5 speed Exploder. But somebody already robbed the trans and starter. Figured I would go ahead and get what I could off it. Got the computer, Manual trans wiring harness, pedals, and Master cylinder(when they got the trans they cut the line so it wasnt useable). Still had the flywheel, clutch/pressure plate still on it too but I didnt have the money for it right then.

So I came home and started swapping out some stuff.

Manual trans wiring harness.
explorer9.jpg


Swapped computers and moved it to behind the glove compartment to get it a little higher.
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Swapped the pedals. I left the pedal assembly in and just changed out the brake pedal and put the clutch pedal on. It was aggravating but definitely beats pulling the dash out to change the entire assembly.
explorer8.jpg


Went back the next day to Pull-A-Part to get the clutch and flywheel and all that good stuff crawled under it and somebody done took the clutch and pressure plate. So I missed out on that. Went ahead and pulled the flywheel off though. It looked fairly new.
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Pile of junk parts I have pulled off so far. lol It keeps getting bigger.
explorer3.jpg


Thats where I am at so far. Need to scrounge up some money to get me a trans and a few other pieces and I should be set.

For now I will probably just do a body lift and coil spacers and shackles for now with some 33's or 34's after I get it on the road.

Then save up for the d44 SAS down the road.

Ill keep this thread updated as I get some more work done.
 



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Didnt get many pics but couple other people got pics and vids. Ill see if I can get some.

Did farily well besides popping a few u joints and twisting off a rear driveshaft. Crawled everything I tried besides the stuff it broke on. The doubler is great. Should have done it a looong time ago.

The group shot.
IMAG0341.jpg


Found some snow on one side of the mountain.
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Twisted up pretty good.
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Here is the ledge where it broke the rear shaft and u joint. Damns near had it cleared and a rock kicked out from under the back tire and landed on the frame/driveshaft. Back tires are about 2 feet in the air in these pics.
IMAG0344.jpg

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Driveshaft.
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Not so pretty anymore. lol
IMAG0347.jpg


Got this fix for the u joint problem in the mail. Should be here sometime this coming week. Cant wait to get it back together and get back out there and try the stuff again.
 



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Metal Twizzler anyone? :D
 






twisted metal.. play that game while you wait haha
 






Hey I think that you bent that thingy.....lol


Now we both are front wheel drive at the moment
 






Nope. Got winched back a little ways where I could get under it and changed it out with my spare where it sat on the rock. I dont have a tow rig or trailer so I have to come prepared. lol

Drove 2.5 hrs there wheeled it till it broke. Fixed it and drove 2.5 hrs back home. lol
 






The group shot.
IMAG0341.jpg

Thats what I like to see ........the Explorer towering over the Jeeps:notworthy

Twisted up pretty good.
IMAG0343.jpg

IMAG0342.jpg


Now that is some flex you got there:thumbsup:
Driveshaft.
IMAG0346.jpg

Pretzel anyone??????

Not so pretty anymore. lol
IMAG0347.jpg

Oh sure is purdy ........I like them dirty:D

Looks good and keep the pictures comming:thumbsup:
 


















For starters that is way to many heeps in that picture but the two exploders make up for it, but beware you dont wanna catch the jeep thing my buddy got it and he has been sick for weeks. LOL

And damn looks like you had a blast wished i could have went.
 






Awsome stuff mang! really like the rig!!!

Nate
 






After seeing this rig in action last weekend i really am impressed. Never thought you'd get it out of Armor All in 2wd but lo and behold you did. You sure as hell showed up all those heeps.
 






armor all is probably my favorite trail out there. there is actually an upper part of it that no one knows about, and it gets really nasty! but im planning on going weekend after next too. thats when you said your goin right?
 






Those pics on the little ledge is the upper part past the exit on the right at the bottom of pull cable. Other 2 guys that did armor all with us exited there and I kept on going to the top side with a yota truggy on like 38's following me. lol

Yea, Im planning on going to URE not this weekend but next. My chromo axles are supposed to ship out today and I got to got the spindles bored out and get some drive flanges. If I dont get everything to put those in by then Ill just put a stock set back in for now.
 
























Well maybe these will fix the u joint problem I was having.

IMAG0349.jpg

IMAG0350.jpg

IMAG0351.jpg

IMAG0352.jpg

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Got some drive flanges and teflon spindle bushings on the way. Also got a set of spindles getting bored out. Should have them in next week sometime.
 






you can tell from that last pic that you woulda made the waterfall if you hadnt broken that joint. also, sweet axles.
 



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