BIG BLUE gets a steel bumper | Ford Explorer Forums

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BIG BLUE gets a steel bumper

jakebrake

Well-Known Member
Joined
February 15, 2004
Messages
233
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City, State
Kansas City
Year, Model & Trim Level
92 xlt 5.0
Well I have finally been forced into a steel bumper. I was trying to keep the 'original' look of the explorer for a long time with a factory bumper but last time out I witnessed the benifits of having a strong steel bumper up front. #SMORR also claimed two of my tires so when I got home I went crazy on some bead locks and the look is a bust any way. I hope you guys like the new look I will have to say its growing on me.

BEFORE:
stock bumper.jpg

179317_1777640611536_520074_n.jpg


Started with a giant piece of 1/4" and started cutting from there. I made all the pieces and worked from the top down. Generally it is easier for you to start from the middle and work your way around but this design was a little tricky for that.

1795629_10203139710844368_956861715_n.jpg

flat stock.jpg

picture.php


Most of the bumper spot welded together - the white bar is to keep the bumper straight while welding

picture.php

welded up.jpg

Then begins the welding and grinding marathon! Put together and mounted you can finally see the shape I was going for.
on the floor.jpg

1780677_10203131544560216_454268178_n.jpg


After a couple thirty packs a lot of grinding and a quick coat of Rhino liner it looks pretty good! The winch will still be hidden behind the bumper!
After:
finished bumper.jpg

1780913_10203131545600242_180054069_n.jpg
 



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The factory bumpers are junk. Trying to keep the factory look is one thing, but the first time you need the bumper, you'll either hate that you still have the factory or love that you have a good bumper. And sounds like you've already experienced the former.
 












I swear your building the truck i have in my head, yours is just a 4 door haha. I've been looking for a company that sells bumpers like these but looks like, as always with explorers im seeing now, if you want it you have to build it. Looks amazing man.
 












That is one hell of a transformation. Awesome work man. Just out of curiosity how much does that front bumper weigh and how much drop in the frontend after install.

Just a suggestion: I would double check the winch wire to make sure it's not rubbing on the wire opening of the bumper. On mine I had to cu the opening bigger and I added metal on the bottom edge and smoothed it so there were no sharp edges for the wire to get worn on.

Keep up the good work man. Can't wait to see pictures and videos of that rig on the trails.
 






That looks awesome
 






Just seen this after the bump.

That's a huge improvement and looks great. I looked into that Factor 55 pro link. That some pricey bling for a winch. No need for additional clevis mounts with that set up. :thumbsup:

Blue has transformed in the last year big time. Nice job man. :chug:
 






That is one sick looking bumper!! Nice work!
 












Looks great... You wanna build me one? haha
 






looks VERY beautiful but heavy
 






Oh>>>>>>my>>>>>>goddddddd!
 






Just noticed the pics vanished so I fixed the thread!
 






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