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When you were trying to break the sleeves apart did you use the method Ive seen other places around here, where you undo the bolt, then thread it back in a little ways and hit it with a hammer? Getting these sleeves apart is the one thing ive seen most people have trouble with. Im thinking...

Thanks for posting this. I too am about to tackle this project on an 02 Explorer sport. I bought the same kit from Daystar. Please keep us updated as to yoru progress.