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I have a 2020 Explorer ST. I have a burning smell in the cabin that makes my eyes water. Took it in for service and the first thing they did was to replace my catalytic converter. They said it was a known problem with bad welds. Unfortunately, my problem persisted and the new diagnosis is oil...

Good thought - Haven't tested for CO. When I first got the car, I noticed the smell but people said it was 'manufacturing residue' and would go away. In my case, it continued to get worse. Have had a window open whenever I drive - great fun in the rain and freezing temperatures.

Having the EXACT same issue with 2020 Explorer ST. Vehicle is in the dealer for the 5th time. They originally told me that the catalytic converter was leaking and that was what I was smelling in the cabin. 10 minutes after I picked the car up the smell was still there so I took it back. They...