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  1. C

    Where exactly is my blend door and actuator..

    The next question is do you have dual zone a/c or single. If single, the actuator is on the drivers side of the hvac case, behind the lh side of the center trim bezel. There have been several useful strands coveringthe repair. It's not to hard but take a little while. If you have dual zone...
  2. C

    Heat Not Always Cold

    Before you mess with the blend door issue, pop your hood. On the top right hand side of the engine just along side the valve cover is a water valve. It is vacuum actuated and can get stuck if not used for a while, such as over the summer when you never use heat. Try disconnecting the vacuum...
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    High Mileage SOHC's Explorers

    178K on my 97. The engine still runs strong. OD prob;rems with the transmission, it's just a local driver now.
  4. C

    2003 Explorer blend door (clicking noise).

    Yep, That's the one. There are two bolts at the top and two nuts at the bottom under the carpeting. This lets you remove the lh floor vent duct (two more screws). This will buy you a lot more working room for the two lower actuator mounting screws. I used a 8mm open & box end wrench to get them...
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    2003 Explorer blend door (clicking noise).

    I just did mine in my 2004 over the weekend. As in the earlier posts, You need to remove the console, center stack trim panel (around the radio), the trim panel below the steering column. I also removed the lh instrument panel brace (from floor to IP) and the lh floor duct. This allowed me a...
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