Tony,
Sorry to here about your trials. I am in the process of getting my engine back together now - should be done in the next couple of weeks( Ive had some delays due to work, my wife lost her job, and a BA tax payment), you asked on another thread, but I thought Id post it here
There should be some pre-load on the lifter when the cam is on the base circle. If you are using adjustable pushrods you should adjust them when the valves are closed so that they have 30 thou of preload on the lifter I think.
On the 4.0 engine the rocker arms are on a shaft and not adjustable( you can shim or mill the pedestals for very small changes as long as the rocker still is making acceptable contact with the valve stem)
A lot can change when the engine is machined, if the block was decked or the heads milled, and with the cams-a smaller base circle will throw off the pushrod length.
The question would be; when the adjustable pushrods were installed were they adjusted when the cam had the valves closed? If not you will need to go through and check and change the pushrod length on each cylinder with the valves closed for that cylinder.
You also should check, as Jay pointed out, your valve springs. If you old ones had more than 60k on them then new ones should have been installed. I dont know the specs -they are not on the cam card, still looking for a solution on this for my engine.
JAY what did you use, part # or specs. Cam card has no info.
I called C C and they recommended something with 110 on the seat - pretty vague about it. The info from CC has not been the best.
Tony I am replacing everything in the valve train, cam,pushrods, rockershafts&arms, timing chain,gears,tensioner.
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Steve VB
91 Navajo
2 1/2" Rancho,
31" Goodyear AT/S