GT40P Heads on a Budget Questions | Ford Explorer Forums - Serious Explorations

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GT40P Heads on a Budget Questions

Poboys 99

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Joined
July 6, 2008
Messages
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City, State
St. Louis
Year, Model & Trim Level
98 Explorer 5.0 AWD
Hi everyone, I finally went to the pic n pull yard and scored some P heads off a 2000 to install on my 95 Mustang gt vert. My initial plan is to clean/degrease them, port them, lap the valves and install stiffer spring kit from Alex's. Can I check them for cracks using metal shavings from a brake lathe and a magnet? Check for straightness? Check for guide wear and seat/valve leakage myself?
If so, Can these inspections and checks done at home be accurate enough?
I need to do as much as I can myself to save $$ and time because I'm going to the yard again to pull another set to freshen up and install on the 98 Explorer. The Ex will be getting a new cam and chain set too. I attached pics of the heads..what dya think? Any help/advice would be great! Thanks!
 

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I took mine to a machine shop to be checked out for my 94 GT. Had the rocker pedestals drilled and taped for 7/16'' studs for very little money. I then ported them and lapped.

With my cam I need some major studs, 5/16'' bolts are a joke.
 






I'm at work, so I'll check back in after while. I am no longer an engine machinist, but not because I wash't good at it. I worked for the best shop in my area and was a cylinder head specialist. Life changes and more money were a necessity...so I only do some performance work on the side from time to time.

Now that my qualifications are out of the way...I would like to know more about what you plan on (spec wise) for this build. Things like cam/valve lift, RPM range and redline, what kind of shape it the bottom end in, What type of porting you plan on, rocker arm choice, etc.

On the preliminary side of things...use a soft wire brush (3" diameter) in a drill to clean up the chambers. Use a very sharp putty knife or razor blade to remove the gasket material from the machined surfaces. DO NOT USE a rotary scotchbrite or any other abrasive under the power of a drill or grinder. This will cause hills and valleys, requiring the heads to be resurfaced and intake leaks. You can use a flat block with 80 grit on the intake and exhaust mating surfaces. On the deck side, find the flattest table top, patio or floor you can and use a wide piece of 80 grit. I use a belt from a floor sander that is 8 inches wide by about 22 inches long. If you have a rental place near by, you can probably by a new one there. The best find is from a hardwood floor sanding contractor that uses Lagler/Hummel floor sanders. They will use them until they are too dull for floor sanding, but they are perfect for flat blocking the deck side of iron cylinder heads. This will also show warpage, though it won't tell you how bad.

If you plan to port the heads, don't do the dreaded "port match". There is nothing to be gained there and may even cause power loss due to "bell mouthing" the ports. It causes areas with "eddies" like a stream with calm spots. Those calm spots kill air flow in a major way. Stay away from the floor of the exhaust side, except to polish. You can polish both intake and exhaust ports because fuel atomization due to a rough intake port is an absolute myth. Those rough areas are just a place for droplets to collect and turn into carbon and sludge. The most power to be gained from those heads, as well as most others, is under the valve in the bowl area. You can also trim the guide areas leading into the roof of the ports to help direct air flow and reduce drag.

You can use iron filings with carpenter's chalk mixed in and a large magnet to check for cracks. The magnet's power will decide the results. If you have some MDF and a piece of rubber around 1/8" thick, that is big enough to cover the deck side, you fashion a make shift pressure tester. Use a 4" hole saw and cut 4 cylinder holes, then drill the head bolt holes. A head gasket will give you the locations for said holes. Get the appropriate fender washers and nuts to bolt the plate to the deck side. Of course you'll need the rubber as an air gasket and it will need the same holes in matching locations as the MDF. Now you have 2 holes to seal up on the intake side. Just use some of your scrap rubber and MDF to make a couple block off plates that can be attached with a C-clamp. One of those plates shoot be drilled and tapped for 1/4" NPT threads...this will allow it to accept a male air chuck. Once you have it all together, you can hook your air compressor up to the chuck (DON'T GO OVER 30psi). 20 pounds should show a crack in a hurry. The best way to find a leak is the same way we do for tires...dish soap and water in a spray bottle. You need the 4" holes where the cylinders are to check the chambers.
 






Im basically just looking to uncork it and get more then the e7s can produce, It has the mild mannered Comp Cams stage 1 .512 lift, 114 LCA. 3:73s will be next. This will be my first crack at a basic port and clean up on the heads and the intake as well while I have it off. After watching a video of the magnafluxing process and the magnet and fine powder that is used, I've decided it may be worth the $60/pair to have a pro clean them up and do that. I'll be picking up a spring compressor, lap and compound on the way and ordering the porting kit from Eastwood..I'll be doing the same to the Ex heads but was wondering if that cam would work for it?
 






You can do a search for the vast amount of threads on cams that will and will not work with the stock PCM. That Comp Cams grind is not a bad cam. Just get matched springs for the cam. Make sure you install them at the correct hight and check for clearance between the retainers and the installed seal at full lift. The stock rockers can handle that lift, but not much more. I wouldn't wrap that thing tighter than 6000 RPM.
 






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