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Jig to test Junk Yard Electric Fans

Number4

"I'm counting to 3, then I'm getting your dad."
Elite Explorer
Joined
March 16, 2013
Messages
4,376
Reaction score
281
City, State
Woodstock, GA
Year, Model & Trim Level
04 Ford Explorer 4.6l
I made this jig to test different fans from a wrecking yard. Just used scrap wood that I had on site. The four by four is not attached to anything.
I purchased a 50 amp toggle, some wire, alligator clamps and etc.. from NAPA. I wired the negative cable through the toggle switch. Doesn't make sense now, but it did at the time.
I got a 100 ampere gauge with shunt from Amazon.
I ordered a wind gauge from Alibaba I think. It was around $20-$25.
I used a coffee lid to mount the gauge and shunt to the plywood.
I later wired in an in line fuse in the positive cable.


In this pic, you see the mounted fan (2001 Mustang GT.) The top arm is on a single bolt allowing it to move up and down to accommodate different fan sizes.

43_zps923d207d.jpg


On the back view, to the left and below the gauge, I mounted a bolt to keep the pivoting arm from smacking the gauge.

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The max speed I could register with the wind gauge was 2048 CFM's.
I tested a fan out of a Crown Vic taxi (stated as Town Car in other post) had a massive inrush. Well over 100 amperes. As I couldn't reduce the inrush, I did not use this fan. I do not believe the Mark VIII fans are necessary.

46_zps2692bcd4.jpg
 






thats how you know its a serious duty motor that will last. Just get a capacitor to help with the in rush...
 






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