Since I still don't know exactly where the flush and fill kit is supposed to be installed, I ended up just running about 20 gallons of water through the system 2 gallons at a time. I ran the motor with the heat on full for about 10 minutes after each addition of water and then drained the water into a bucket. At first, there was allot of coolant in the water that was trapped in the engine after the initial draining. By the end, I just got clear water. There was no rust or sediment that I could see at any point. I took off the hose that runs from the bottom of the reservoir several times, but there was no sediment in there either.
I do think this is a poor design. Why would you design a closed cooling system that cannot be completely drained? Why would anyone ever want to drain only part of the coolant and leave half of it stuck somewhere in the engine?
I ran 20 gallons through because I wanted to make sure that all of the
flush liquid had been cleared. I was only able to run the engine for about 20 minutes after I added the flush because it turns out my alternator is on the way out and I was running more or less on the battery. I had to keep charging the battery so I could run the engine between additions of water.
The system is still filled with water because I will probably have to take off the upper radiator hose when I replace the alternator and belt tensioner. I don't want to bother with the coolant until the rest is fixed.
I am still not sure about the math on the refill. My understanding is that the capacity of the cooling system is about 4 gallons (including the engine block and heater core, etc). If I am currently extracting about 2 gallons from the drain plug, that means there are 2 gallons of water trapped in the engine. That says I should add 2 gallons of 50/50 coolant concentrate to dilute the 2 gallons of water. Running the engine with the heat on should complete the mixing process.
Someone said earlier to add 1 gallon of coolant concentrate and 1 gallon of water, but that would give me a 1:3 ratio coolant to water, where it is supposed to be 1:1. Which is correct? It does get below 0 here in the winter, so I wouldn't want to be light on the anti-freeze.
LMHmedchem