Rear Diff Guard Installed... finally. | Ford Explorer Forums

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Rear Diff Guard Installed... finally.

SplashMan

Explorer Addict
Joined
January 3, 2001
Messages
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City, State
Cedar Rapids, IA
Year, Model & Trim Level
'93 Ranger
Well, I got the thing from Ron over two months ago and I finally got around to installing it today...

The only thing I did different from his instructions, was to flatten the lip on the cover, instead of grinding it off...

Check here for all of the pics.
 

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yea, your whole underside is looking great for an offroad rig
 






I was bored, so he is a small write-up for the install...

8.8 Rear Diff Rock Guard install

I purchased my rear Rock Guard from Ron’s Custom Shop. I got the standard version because at the time Ron was moving shops and that was all he had in stock. Ron is a great guy and answered all of my questions very fast. The guard only took one week to get to me.

Tools and stuff…
½” ratchet set
BFH (Bif f**k’n hammer)
New bolts, 3/8” longer than stock
Differential fluid

The first thing I did was to prep the Rock Guard. It came primered, so all I did was put another coat of primer on it and then two coats of Rust-o-lium rubber spray.
While the guard was drying, I removed my cover from the 8.8 and drained the oil into a kitty litter box. This is a great time to inspect your rear for and worn or broken/cracked parts. I also cleaned the old gasket off the carrier and wiped it down.
With the cover off, the direction called for cutting the lip off of it. Instead I used a BFH to pound the edge flat. Next I cleaned the inside of the cover and the old gasket off. I sanded the outside of the cover and gave it a coat of primer. Now would be a great time to install a chrome or any other kind of aftermarket cover that you may have laying around and haven't gotten too yet. ;)
To reinstall the cover you need to install the new bolts you bought that are 3/8” longer than stock to make up for the thickness of the guard.
Re-installation was a breeze. Place the guard over the rear cover and then place both back on the carrier. DON’T FORGET TO PUT NEW GASKET COMPOUND BACK ON THE CARRIER LIP AND COVER. I didn't, but better to put that in and not have anyone do it than the alternative.
Reinstall all bolts and torque down to spec, install new gear fluid and give it a coat of paint and you are done.

This thing has saved my rear diff on at least two occasions that I know of and from looking at the nicks on it probably quit a few more.

More pictures...
 






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