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WTF is this?

67Duster

New Member
Joined
June 24, 2012
Messages
6
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City, State
Fort Worth, Texas
Year, Model & Trim Level
99 Explorer, Sport
I broke this plastic peice while changing plugs and wires 6 weeks ago. today while under the hood it looks like it is melted.

What is this? I cant find it in the my manuel.

IMAG0893.jpg
 



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dpfe sensor, if it melted, you need cats.
 






static pressure

The Differential Pressure Feedback Electronic (DPFE) sensor compares the static pressure before and after an orifice in the EGR tube. Normally there is no flow of exhaust gas to the sensor. However, when one of the hoses come loose or the sensor inlet is broken hot exhaust can flow and melt things exposed to the gas. I disagree that you need new catalytic converters or any other exhaust system component. You just need to replace the DPFE sensor and reconnect the hoses to prevent flow. The hoses are high temperature hoses since they are exposed to exhaust gas. They are expensive. Do not use vacuum hoses or fuel line hoses for replacements. They become brittle with age and can easily break if bent. Avoid bending them by unscrewing the sensor from its mount, disconnecting it from the hoses, connect the new sensor to the hoses and then fasten the sensor to its mount.

A check engine light should have been illuminated almost as soon as you drove your vehicle after breaking the port. You're lucky if the exhaust did not melt the insulation on the sensor electrical connector. See EGR System O&T for more information.
 






The Differential Pressure Feedback Electronic (DPFE) sensor compares the static pressure before and after an orifice in the EGR tube. Normally there is no flow of exhaust gas to the sensor. However, when one of the hoses come loose or the sensor inlet is broken hot exhaust can flow and melt things exposed to the gas. I disagree that you need new catalytic converters or any other exhaust system component. You just need to replace the DPFE sensor and reconnect the hoses to prevent flow. The hoses are high temperature hoses since they are exposed to exhaust gas. They are expensive. Do not use vacuum hoses or fuel line hoses for replacements. They become brittle with age and can easily break if bent. Avoid bending them by unscrewing the sensor from its mount, disconnecting it from the hoses, connect the new sensor to the hoses and then fasten the sensor to its mount.

A check engine light should have been illuminated almost as soon as you drove your vehicle after breaking the port. You're lucky if the exhaust did not melt the insulation on the sensor electrical connector. See EGR System O&T for more information.


wait let me get this straight, with a sensor, hot gases dont melt the sensor.
or enter the sensor. right....

i'm going to go with a restriction in exhaust, which causes the gases to go up, less he has a banana in his tail pipe, it is cats.
 






wait let me get this straight, with a sensor, hot gases dont melt the sensor.
or enter the sensor. right....

i'm going to go with a restriction in exhaust, which causes the gases to go up, less he has a banana in his tail pipe, it is cats.

I dont even have cats on my explorer (off road use vehicle) and when mine broke it still melted stuff. The hose broke off on my moms car before i fixed the exhaust from cutting it off to drop the cradle and replace the trans. It melted the vacuum line for the brake booster. The fact that the sensor melted does not mean that any other repairs are needed. just go to your local NAPA store and get new hoses (be sure to tell them that it is for exhaust) the hose isnt that expensive, and get the sensor from whatever store you prefer
 






Agreed- an unhooked hose can melt a DPFE as well. Doesn't mean it's cats. It doesn't mean that it isn't cats, but I would try other avenues first before dropping hundreds on new cats...
 






dpfe sensor, if it melted, you need cats.

Go back and read the first post again....

I broke this plastic peice while changing plugs and wires 6 weeks ago. today while under the hood it looks like it is melted.


He most likely doesnt have any other problem other then a broken DPFE. Once the DPFE was broken, the exhaust flow started melting the sensor.
 






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