Al, Just wanted to step in and thank you for your business, I am interested in the MPG results my self.
Hello to all the other members here.
I would like to say a few things since I have been reading what you all have had to say.
First
Thanks AL,
Nice write up,
What I have seen commonly missed about modding throttle bodies is that it is not the max flow the TB can Handel, it is how much more air you can get in at less of a throttle position.
Also it makes it easier for the engine to get that air in. Since the engine does not "suck" air in and it is the low pressure created that flows the air, if you make it easier, it will flow more. unless you s/c or turbo.
I did this mod because the 4.0 ST motor and 01-03 Rangers have a Plastic throttle body and it is too thin to bore larger. ALSO it is the exact same bore at the intake so going larger is pointless, But shaving the shaft and the new screws makes the difference on our Sport trac's and rangers.
Some other things are that the Mustang and earlier explorer parts are a dime a dozen, it is hard to find a ST throttle body as a core so I came up with the core system. It costs around $65-80 for a used ST throttle body from junk yards. unfortunately it is expensive to run and start up a small business..
The comb on the spacer gasket is there to straighten and quiet the air flow into the engine, BUT it is NOT used on the sport trac or ranger 4.0 with the plastic Throttle body due to the design and shape of the opening of the plastic throttle body...
EDIT: I saw that a member bought a ST motor with my Tb on it, I have a complete record of customers and all of them are still driving there ST's So that one must have been modded by the owner, not me..
And those spacers are junk, they only restrict air flow on a port injected engine...
The other thing is there is no replacement TB like a ford one or some other cars TB that can be easily modified to fit the Sport trac and ranger. The IAC system is completely different, so this is really the only way ST owners can get themselves a few extra HP and nice throttle response.
Thank you for your time in reading this and letting me post my reply..
Todd Z
www.zabteck.com