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Thank you everyone for your input... I will try the JB Weld approach grinding down and cleaning the area. Hope this works else I'll go the replace the case path... but if that is only a 30 minutes job hmm maybe i'll give that the once over to see if it in my tool set / skill set. Again thanks all

I purchased a 95 Explorer 4dr V6 4x4. Previous owner stated all fluids recently replaced… well to make a long story short. I found that the transfer case at the drain plug is cracked. This I’m told is from over tightening the tapered (NPT) plug to the point where the case has cracked. What...