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  1. Paul Fithian

    AC HP Line Leak / Repair

    I was able to install the new high pressure line this weekend, it snakes under the compressor and is held by a flange bolt and clamp on the bottom side of the compressor. Easy access from the right front wheel well with the front splash shield removed. After evacuating to -30 in Hg and...
  2. Paul Fithian

    AC HP Line Leak / Repair

    Thanks Justin, I have a gauge set and vacuum pump in my shop.
  3. Paul Fithian

    AC HP Line Leak / Repair

    Thanks Bazz, you are correct. I had another look, there is a leak at the hose crimp. I have ordered a new line, Motorcraft YF3627. Any advice on how much oil to add after replacing this line?
  4. Paul Fithian

    AC HP Line Leak / Repair

    I recently discovered the AC on our 2007 Sport Trac V8 was no longer working. A recharge with Chemours 134a with UV leak detector revealed the leak was coming from the high pressure line to the condenser. I ordered a new seal for this connection, any tips on replacing? From what I have...
  5. Paul Fithian

    2007 V8 Exhaust Manifolds: Tips When Replacing

    Like many others, I had 1 broken stud on Cylinder 4 and 2 broken studs on Cylinder 8. Cylinder 4 stud came out easily with an extractor, studs on Cylinder 8 had to be drilled out to 21/64" and tapped to receive an M8x1.25 HELICOIL. - Bolts instead of studs/nuts are an option, consider...
  6. Paul Fithian

    Power Steering System Replacement 2007 V8

    Here's the process I used to replace all power steering components on my 2007 2WD V8. Enjoy, hope it helps!
  7. Paul Fithian

    Steering Shaft

    Steering is still a bit loose after driving this a bit. Steering rack will be replaced in the near future, stay tuned.
  8. Paul Fithian

    2010 sport trac drive shaft

    See Drive shaft Center Bearing If 4WD, you need a new driveshaft. If 2WD, you can replace the bearing like I did.
  9. Paul Fithian

    Steering Shaft

    Truck has 235,000 miles on it, pretty sure this was the original steering shaft.
  10. Paul Fithian

    Steering Shaft

    Just replaced the steering shaft with Dorman 425-384. Old one had some play in it and the boot was destroyed. Easy repair, two bolts. Remove the left front wheel for better access, undo the steering rack bolt first before the upper one near the firewall.
  11. Paul Fithian

    2008 SPORTRAC - BACKUP CAMERA AND RADIO

    Likely water got in it.
  12. Paul Fithian

    2008 SPORTRAC - BACKUP CAMERA AND RADIO

    Update, the latch that I installed ~ 2 years ago recently broke. New one ordered to replace the broken one, Econut Backup Camera It breaks in the location shown on the attached picture because there is a sharp internal corner that concentrates stress when the latch is operated. It will break...
  13. Paul Fithian

    Gen2 4x8 Panel Support

    I put this together to carry 4x8 sheets in the bed. A pair of 8' 2x4's and some scrap 2x6 held together with PL Premium and screws. It can be easily rotated back into the bed when not in use.
  14. Paul Fithian

    Can anyone tell me what this part is?

    Can you show a picture of the broken part?
  15. Paul Fithian

    2008 4.6 Sport Trac. ABS light and anti-skid light comes on intermittently (on for a bit then off with varying times spans).

    Sorry, but you'll have to remove the seats and possibly console to get the mat up enough or take it out so it can dry out. It will never dry out without doing that, and will mildew and smell. You need to find out where the water leak is coming from and fix it before you put it back to...
  16. Paul Fithian

    Can anyone tell me what this part is?

    What part snapped off after hitting it with your elbow?
  17. Paul Fithian

    Rear Bumper Winch Power

    Here's what I did to get a power tap to the rear bumper for a 3,500 lb electric winch on our boat trailer. I am using the truck chassis as a ground, with new 4 AWG ground straps at the battery and rear bumper. Fastronix top post battery terminals are excellent, highly recommended. Power is...
  18. Paul Fithian

    Headunit

    See Aftermarket Radio Illumination Wire for Dimming Display
  19. Paul Fithian

    2010 Explorer differentials

    Some in/out play on the shaft is normal. You can replace this seal with the differential mounted, but you need to remove some suspension components. See Spartan Locker Install Ford 8.8 IRS You can make up a seal install tool with some PVC fittings
  20. Paul Fithian

    2007 Explorer Driver's Side Lumbar support fix

    See 2007 Interior Restoration The seat back cover clips together at the bottom. Unhook it and peel it back toward the top to expose the lumbar mechanism. Note that you will have to remove at least 3 hog rings holding the seat cover to the seat, use cable ties when you put it back together...
  21. Paul Fithian

    07 Sport trac bed storage components

    For the forward center hatch gas cylinder, I put the 30 lb version of this in mine, it unlatches but does not have enough force to open Columbia Struts Gas spring, strut 7.5" ext 2 inch Stroke 40 Lbs P/N CS750-40 | eBay This 40 lb version might be better
  22. Paul Fithian

    Recommendations for Replacement Stereo/GPS/Bluetooth Unit

    Get a double DIN head unit with CarPlay and a voltage step down if you have a factory subwoofer: https://www.amazon.com/gp/product/B00200K1X4/?tag=serious-20 I used this install kit and backup camera: https://www.amazon.com/gp/product/B06VW23SKR/?tag=serious-20 Amazon.com: econoLED...
  23. Paul Fithian

    08 Ltd 4.6 needs starter. How to remove top bolt.

    See 2007 Sport Trac 4.6 V8 Starter Replacement
  24. Paul Fithian

    2007 Sport Trac 4.6 V8 Starter Replacement

    I replaced the starter on our 2007 Sport Trac yesterday. This is one of the most difficult repair jobs I have ever done, and I've done a lot of wrenching on vehicles. Some tips: - Get a 1/4" air drive rachet. There is no room in this area to turn a wrench. Larger air rachets do not allow...
  25. Paul Fithian

    Gen2 Painted Grill

    Easy upgrade, paint one of these aftermarket grilles to match body color. I stripped the chrome off of the upper trip piece and painted it also.
  26. Paul Fithian

    2010 Explorer seat heater issue

    Any seat heater element can be wired in if there is a short in the two wires going into your seat heater. These are readily available on eBay and Amazon. Picture shows a new aftermarket lower heater element installed, the upper element is OEM and came with the seat. A short in this element...
  27. Paul Fithian

    2008 SPORTRAC - BACKUP CAMERA AND RADIO

    Nice find, Tater. Only downside is that unit does not have Carplay.
  28. Paul Fithian

    Towing Question 2nd Gen ST

    See this thread: 07 ST Hitch
  29. Paul Fithian

    New Aluminum Radiator

    Check this: 2007 Job 1 Radiator Replace
  30. Paul Fithian

    What IFS is under 2007-2010 Sprt Tracs

    It's an 8.8, see Spartan Locker Install Ford 8.8 IRS
  31. Paul Fithian

    2007 Job 1 Radiator Replace

    Remember, the radiator that I used is specific to Job1 Gen2 Sport Tracs built to 8/7/2006. Vehicles from 8/7/2006 require a different radiator, Motorcraft RAD38 8L2Z8005A
  32. Paul Fithian

    2007 Job 1 Radiator Replace

    Thanks! I did not have to remove the fan, there is plenty of clearance if you tie back the condenser as shown below. Another suggestion that will help is to tie back the power steering reservoir to get it out of the way. I had to replace the newly installed Spectra Premium due to a leak that...
  33. Paul Fithian

    2007 Job 1 Radiator Replace

    I installed a new radiator due to seam leaks on the top tank. Several great videos on this, see: Note that Job 1 early build Gen2, until 8/7/2006, use a different radiator than shown in the above videos. Since mine was built 3/29/2006, I used Spectra CU 2816. Fit perfect. Attached...
  34. Paul Fithian

    2008 SPORTRAC - BACKUP CAMERA AND RADIO

    Check this: I did the same thing on my 2007 with a Boss head unit, https://www.amazon.com/gp/product/B07PF8LXFL/?tag=serious-20 Works great, I can see the hitch ball when I back up the trailer.
  35. Paul Fithian

    Replace just lower ball joint or whole lower control arm?

    Yes. From this: Steering & Suspension Kit Front LH RH Set of 10 for Explorer Sport Trac New | eBay They sent me an extra set of lower control arms that I don't need. The new ones from them that I did install are great, front suspension is now solid and quiet.
  36. Paul Fithian

    Replace just lower ball joint or whole lower control arm?

    I have a NIB pair of these that I ended up with and will not use, free for pickup from NW Indiana. Fits 2006-2010 Explorer / 2007-2010 Sport Trac.
  37. Paul Fithian

    Aftermarket Radio Illumination Wire for Dimming Display

    It’s easy to tap into this circuit and gives you better control of dimming.
  38. Paul Fithian

    Thermostat housing leaking

    See 4.0 SOHC Metal Thermostat Housing Comparison before you acquire a metal thermostat housing.
  39. Paul Fithian

    Best radio replacement

    Or you can do this: Aftermarket Radio Illumination Wire for Dimming Display
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