1997 xlt | Page 2 | Ford Explorer Forums

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1997 xlt

  1. Front Suspension 10 - SAS

    Front Suspension 10 - SAS

    Front Suspension Mock Up
  2. Front Suspension 8

    Front Suspension 8

    Front Suspension Mock Up
  3. Front Suspension 9

    Front Suspension 9

    Front Suspension Mock Up
  4. Front Suspension

    Front Suspension

    Front spring pocket installed, frame has been notched to clear the spring
  5. Front Suspension 2

    Front Suspension 2

    Lower angle of front end mock up
  6. Front Suspension 1

    Front Suspension 1

    Front shot of mock up
  7. Front Suspension

    Front Suspension

    Old brackets cut off and cleaned up...mockup for smiles!
  8. Carpet  - Yuck

    Carpet - Yuck

    Old Carpet
  9. TC Install 7a

    TC Install 7a

    Front of BW4406 and crossmember modification that will need to happen to clear front drive shaft
  10. TC Install 6

    TC Install 6

    View from the rear end to BW4406 after installed
  11. TC Install 5

    TC Install 5

    BW4406 Shift Linkage installed on transmission and clearance view
  12. TC Install 4

    TC Install 4

    Speed sensor Plug differences - Left (Explorer) / Right (F-150) - Also note, the wiring will also need to be extended to reach BW4406
  13. TC Install 3

    TC Install 3

    Clearance view of plug I got from F-150. Has 90 degree rubber boot. There was plenty of clearance around the tank
  14. TC Install 2a

    TC Install 2a

    Top of BW4406 Clearance under floor and near top of tank
  15. TC Install 1a

    TC Install 1a

    Gas tank bracket - have to bend the end of the bracket to clear the TC.
  16. TC Install

    TC Install

    BW4406 finnally installed
  17. Pan

    Pan

    Removed Tank skid plate for re-paint
  18. Caliper

    Caliper

    Rebuilding Caliper - Painted Semi-Gloss Black - Rustoleum - using HVLP paint gun
  19. Pan 1

    Pan 1

    Gas Tank Skid Plate Painted and Installed - Used Semi-Gloss Black - Rustoleum - Sprayed on using HVLP paint gun - no reduction
  20. Dowel Pin Made

    Dowel Pin Made

    For BW4406 swap
  21. BW 4406 swap - Stick Mockup

    BW 4406 swap - Stick Mockup

    Stick mockup next to center console
  22. Stick placement while Seated - BW4406 swap

    Stick placement while Seated - BW4406 swap

    Transfer case Stick Mockup placement relative to sitting in Ex
  23. BW4406 Swap - Stick Position - Base Mockup

    BW4406 Swap - Stick Position - Base Mockup

    Base mock up prior to floor fabrication - Using floor mount housing from F150
  24. Ford 4R70W Transmission tailshaft  housing

    Ford 4R70W Transmission tailshaft housing

    Inside rear 4R70W transmission tailshaft housing; 1997 V8 AWD -
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