4.0 sohc starter r&r | Ford Explorer Forums

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4.0 sohc starter r&r

silky

Active Member
Joined
April 16, 2008
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Year, Model & Trim Level
1998 sport
Wow, all I can say is wow. What a Sh$#y design. It's hard enough getting the two bolts out never mind the god for saken wires. I got the two bolts off in about 20 minutes. The large power wire took me about 2 hours.

I don't know if it is like this on all explorers but there is essentially no slack on the main power wire. It would move a couple of inches and that was it. No matter which way I moved it I could not get enough space to get a tool on it. If I twisted one way the starter too much the main wire would bend over the nut blocking the tool and if I twisted the other way there was not enough room/angle for the tool.

I finally managed to get it by pushing enough that I got the starter to stand essentialy vertical which gave me a better angle at the nut. I got the air-ratchet-extension-socket combo near and finally magyvered the starter so that the tool quickly slipped in.

What were they thinking putting the starter in such a unreachable position, placing the solenoid on top so you can't access it, then not giving enough wire to get the thing out.

oh and when I think i broke my finger taking the front drive shaft off. Had to pry the ******* off and when it came my finger smashed the exhaust pipe.

/end rant
 



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Crap I hope my starter does not need replacing. Hey someone posted on here a while back that they took the long screws out of the starter first, removing the motor portion to give better access to the rest of the bolts.
 






should try some of the fancy jap cars, where the starter is under the intake manifold. :D
 






Crap I hope my starter does not need replacing. Hey someone posted on here a while back that they took the long screws out of the starter first, removing the motor portion to give better access to the rest of the bolts.


I can't see it. 1) everything is covered in dirt/rust and it it is hard to see what's what 2) there is not a lot of room at all to remove anything. \

Getting the two bolts out is not hard. I used an air rachet because I have one and it makes life a lot easier but it wasn't that difficult even to get the upper off. The hard part is getting room to get the wires off!
 






I recently did the starter on my new to me, OHV. It took a little manipulation with my arm but I found a way to access the starter through the front suspension. I didn't even drop the driveshaft. Like you I found putting the starter vertical was the best way to get the wires off.

A quarter inch ratchet was my best friend. :D
 






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