96 Explorer headlights

[johnwartjr]

We just retired my wife's 96 Limited from daily driver use.

Having said that, it's going to be our 'spare' vehicle, and now I have the time to do the work I've been meaning to get to for some time now.

One of the first annoyances would be the headlights. I replace the bulbs at least a couple times a year on it. Usually, happens during cold/wet/snowy days. The bulbs are literally exploding inside the housings. I know to wear gloves, and not touch the bulb, so the bulbs are not getting any oil on them from my skin.

I took a very close look, and see the bottom of the headlight housings are full of water!

Are they supposed to be sealed? Or should there be a drain hole somewhere?

I am trying to figure out if there is supposed to be a drain, and the drain is clogged, or if it's leaking somewhere.

What's the most cost-effective route to take to fix the problem? Should I head to the pull a part and grab a couple headlights? Or will they have the same problem I have now?

I see I can replace the headlamp housings only for about $40 on eBay, or about $75 if I replace the turn signal lens as well. I'd consider it if that's the best way to go - but my goal is to do this on a budget when possible.

Thoughts?

Thanks!

 

[deweyville65]

Well, I have owned my 96 for 2 1/2 years and have not had to replace a headlight bulb yet. There is no water getting into the housing. Have you checked the seal around the bulb when you replace them? Only place water can enter unless there is a crack. If you are only going to use the vehicle part time, I would opt for wrecking yard housings, unless yours are foggy and new would be cheaper.

 

[DjDom]

There's water getting in there for sure.
What you could do is just re-seal the lamp. Dry out the side, and put some silicon around the edge where the front glass is attached to the plastic. That should seal it. If it doesn't it's probably where you put the bulb in. You're not closing that properly or the rubber there is worn out.