Champion 7989 Plugs and water infiltration-a cautionary tale | Ford Explorer Forums

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Champion 7989 Plugs and water infiltration-a cautionary tale

fishing66

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September 21, 2008
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Year, Model & Trim Level
2007 Eddie Bauer
Gang,

I don't post much (this may be my first post ever?), but wanted to share something with you. 2007 Eddie Bauer and I had the plugs changed by Ford at 78,000 miles in early 2011. February 2013 (118,000 miles), the truck develops some stumbling and stuttering under load. I replaced the Motorcraft plugs with Champion 7989's and also replaced the coils with new Motorcrafts. I took extra care when installing, to include blasting the engine with compressed air prior to removing the coils, blasting the spark plug wells with compressed air after the coils were removed, applying nickel anti-seize on the electrode shield, applying dielectric grease to the inside of the plug boots and using a quality torque wrench to ensure a max of 25lbs was applied. All was good for about 5000 miles, when one day the truck started over-revving and failing to upshift. The dash lit up like a Christmas tree. It got towed to a dealer who pulled an error code on cylinder 2, misfire. they replaced the Champion plug with a Motorcraft and the problem went away temporarily. things were good for about another 15K miles when it did the same damn thing on me last week. I pulled all of the plugs easily except for #8 , which had rusted into the head due to the lovely cowl water infiltration issue. After soaking in Kroil for 24 hours and using a Matco bolt extractor, I got #8 out without damaging the head. The spark plug hex nut was filthy with rust. I guess the moral of the story is that at least my Exploder does not like Champion plugs, and that coating both the electrode shield and the plug threads with nickel anti seize could save you from headaches later on. She has new motorcraft SP-514 plugs and is running great.
 






Have you done anything about your cowl drip yet? I don't think that they all leak. I haven't seen any evidence of it on mine yet but then I haven't given it a real good test yet.

...and yes, I keep hearing little stories that the Champions do not hold up. I have a new set of SP514's sitting on my counter, along with a lisle extractor. As I do not know when, if ever, my plugs have been changed (126k mi) that will be a summer project to remove and at least inspect them.
 






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