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Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street
Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar
3/4" MDF is what I use. MDF= Medium Density Fiberboard. You can get this at just about any lumber yard, lowes, Home Depot etc. Most boxes are made out of this material. Verry good stuff I use the 3/4" cause it doesnt flex.
Yes, use at least 3/4" MDF. If you've got something huge planned that handles a lot of power and moves a lot of air, you may even want to use 1" MDF. You could also use fiberglass if you have experience in that area.