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Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street
Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar
No.... He would be losing a lot more with a bad donut gasket. His upstream O2 sensor will be reading really lean because of the leak and will cause his ECU to go into limp mode. Gutting or removing the cats just throws a catalyst inefficiency code and won't really have much effect on fuel mileage. Removing the Cats certainly isn't helping him any though....