Front Brake Pins with Rubber Sleeves | Page 2 | Ford Explorer Forums

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Front Brake Pins with Rubber Sleeves

Did you check the caliper piston(s) for sticking? I had one leaking dust boot that caused binding on the front phenolic piston and rebuilt the caliper with a $4 repair kit from RockAuto. My pads had even wear and only did it as a precaution.
 



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The pistons both compressed in ok, and since my pads were shot, they started out very extended. I don't think my problem here is related to the caliper piston so much, as it is the guide pin.

The guide pin with the rubber sleeve was (and now still is) sticky to begin with, leading to a completely frozen pin later on. I can tell I'm likely on the same path again, because it's still several times stiffer than the other pin, even though I thoroughly cleaned everything up and lightly regreased.

Over time, this goes from sticky to stuck, and seems to be stuck strongly enough to prevent the caliper piston from being able to move it. The pad then wears on an angle.

The only thing I can think of to do, that I haven't already done, is to get a new rubber sleeve for that pin. Perhaps the old one is swollen with age or chemicals. But getting into new aftermarket parts, you'll find they have all sorts of different setups here, and I don't trust that. Ford did this for some reason, and I need to understand what that reason is. It seems like either A) my sleeve is swollen and needs to be replaced with an OEM one, or B) It's tigher by design; possibly to slow down the rate of change that side of the pad moves at.
 






Been a while since I checked the thread. The rubber sleeves were both swollen so I opted to yank the sleeves off as I just could not get them to seat right without binding in the caliper. The brakes do seem to perform well, but I can tell you I get a tremendous amount of brake dust from them. They don't appear to drag and freewheel nicely when off the ground. My wife went through a set of pads in under 15,000km's. Ford replaced the pads, but with the replacement, there are about 8k on them now and a lot of brake dust. I don't know if it is the Ford mid grade pad not liking the aftermarket rotors or what. I'm going to do a spring brake service on her truck this weekend and decide whether to go with new slide pins and a different brand of pads.
 






I re-used my swollen rubber sleeves, but the pins weren't binding during assembly. I'm sure I need to pull it apart and replace the sleeves. Anyway, I used drilled and slotted rotors and hi performance ceramic pads to match (powerslot), and I have excessive brake dust too. Pretty sure I may have a unobvious pad wear problem brewing due to the swollen rubbers.

The last time I did them, the pads were worn due to uneven piston extension. The rubber was binded and it caused the pads to be at an angle. I think I'm repeating that mistake and need to tear it apart and get new rubbers.
 












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