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Horn Problems

bigmck

Member
Joined
May 29, 2010
Messages
36
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City, State
Houston, TX
Year, Model & Trim Level
2004 XLS
I have a 2004 XLS and in the last three years, I have had the horn worked on three times. The last time the guy took the air bag out and all of the horn stuff under that and I felt sure it was fixed, but recently it only works sometimes. I was just curious if anyone else had this problem or had heard of this before. Thanks,
 






When "the guy took the air bag and all the horn stuff under it", he may or may not have replaced the clockspring. That's the flat spool-like device under the airbag. The wires for the horn and cruise switches run through it. It provides slack in the wires so they don't break or get tangled when you turn the steering wheel. If it goes bad, the horn won't work.

But, I discovered another possible cause of the horn not working when I added cruise control to my '02 Sport Trac a couple of months ago. Under the airbag are the horn switches. They have hard plastic on the ends of them. If the plastic breaks like mine had, the airbag can't depress the horn switch far enough to make contact. Fortunately they only see wear and breakage from one end. They can be switched from one side to the other if you flip them over, giving you good plastic on the end that gets depressed when you activate the horn. Easy fix if that's the problem. Just disconnect the battery, remove the 2 screws that hold the airbag in place. Unplug it and set it aside. The horn switches or contacts are the silver metal pieces with a wire connected to their middle. 2 Torx screws hold each one. Take them out, flip the contacts and swap them from one side of the steering wheel to the other, & put everything back together.
 






When "the guy took the air bag and all the horn stuff under it", he may or may not have replaced the clockspring. That's the flat spool-like device under the airbag. The wires for the horn and cruise switches run through it. It provides slack in the wires so they don't break or get tangled when you turn the steering wheel. If it goes bad, the horn won't work.

But, I discovered another possible cause of the horn not working when I added cruise control to my '02 Sport Trac a couple of months ago. Under the airbag are the horn switches. They have hard plastic on the ends of them. If the plastic breaks like mine had, the airbag can't depress the horn switch far enough to make contact. Fortunately they only see wear and breakage from one end. They can be switched from one side to the other if you flip them over, giving you good plastic on the end that gets depressed when you activate the horn. Easy fix if that's the problem. Just disconnect the battery, remove the 2 screws that hold the airbag in place. Unplug it and set it aside. The horn switches or contacts are the silver metal pieces with a wire connected to their middle. 2 Torx screws hold each one. Take them out, flip the contacts and swap them from one side of the steering wheel to the other, & put everything back together.
Thanks for the good info on the horn. This will be printed and shown to the repair guy next time. Thanks again.
 






If I hadn't put cruise control in my truck, and had the steering wheel in my lap putting the parts together, I would never have noticed broken plastic and its effect on the operation of the horn.
 






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