Removing a 21-year-old Lambda Sensor..... | Ford Explorer Forums

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Removing a 21-year-old Lambda Sensor.....

K80

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March 18, 2007
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City, State
Oklahoma City, Ok
Year, Model & Trim Level
1989 Aerostar
Brooklyn Bay suggested that while I have my exhaust line pulled for a tranny rebuild, I should check out my O2 sensor to see how it's doing.
Boy, am I glad I did THAT! Everything went swell, thanks to Brooklyn suggesting I use a torch to heat the pipe by the sensor so it would come out easier. This sensor is SERIOUSLY jacked-up.....

3-Wire%20Lambda.jpg

Here's the beast. It's a three-wire Lambda Sensor; which I believe would mean it is heated, yes?
The%20Torch.jpg

Preparing the torch....
The%20Tool.jpg

The Boss (Abilene) inspecting the tool, a 3/4" drive pass-through ratchet from Advance Auto Parts. There's a funny story that goes along with the set this ratchet came out of in my first rebuild diary.....
Passing%20the%20Connector%201.jpg

Perfect fit!
Passing%20the%20Connector%202.jpg

Tool%20in%20Place.jpg

Score!
Heating%20the%20Pipe.jpg

Heating the pipe....
Temp%20Check.jpg

Checking the temp....800 to 900 degrees seems to be sufficient.
Lambda%20Sensor%20Out%20with%20Carbon.jpg

Out it comes!
Lambda%20Sensor%20Cleaned%20CU%201.jpg

Now for damage assessment.......
Lambda%20Sensor%20Cleaned%20CU%202.jpg

Lambda%20Sensor%20Cleaned%20CU%203.jpg

As you can see, the plated Zirconium is not plated much anymore....What do you all think?
Lambda%20Sensor%20CU%20E77F.jpg

Lambda%20Sensor%20CU%209F472-AA.jpg

I'm trying to figure out for sure just how old this thing is....Anyone see anything in the part number to give a clue?
Shop%20Supervisor%20Hard%20At%20It.jpg

Here is Abilene, the shop supervisor. When things go right, she gets the credit; when things do not go right, I get the blame...It must be hard to be in charge....
Shop%20Supervisor%20Giving%20Direction.jpg

Abby wants to know what I'm going to do with her picture....

Anyway, I think this sensor is shot, folks. Anyone think not? Abby definitely seems to think it's shot, AND she objects generally to the smell of it.

Anybody got a good used one on the cheap?
 






Since it's Bosch, and it has a Ford part number, it makes me believe that it's the original. Don't buy a used sensor. You could get a new sensor for around $45. The amount that you will save on gas mileage will justify the replacement cost. You will need a special O2 socket so that you don't have to remove the plug. An adjustable wrench might work too.
 






Cool. I didn't have to remove the plug(hence the four photos depicting this above)....I just did it once the sensor was out in case I need to adapt it to the replacement.
 






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