Mine is doing the same thing. I too thought it was the idler and that the problem didn't show up until the new tensioner placed too much load on the old idler. well, that was the wrong guess, as a new one didn't help the cold start squeeks. I had my wife start the truck for me and it sounded like it was coming from the A/C pump. Now I understand there is a certain percentage of faulty parts, so on the assumption that the tensioner is not applying enough pressure, how do I tell if the belt is actually tight enough? In the old days, you measured the deflection of the belt at a certain point. What about on today's serpentine belts? Before my tensioner fell apart I didn't have any problems at all with the belt.