T- Case gone wild | Ford Explorer Forums

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T- Case gone wild

tcaser

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March 6, 2009
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Year, Model & Trim Level
Explorer 97 limited
Want to start by saying: thanks to all for the useful information and tip's posted on this site. this is my first time here and i found out about this site after a dazzling 3 months, where no one were able to find out from where is the thumping sound coming from , on my 97 limited Explorer.

Finally today the FORD dealer guessed it was coming from the T-case (magnetic clutch is acting up). estimated 4,000.00 parts + 4 Hours labor + tax = problem solved, what the F***. is that realistic?

let get back few week. I disconnected the power to the T-case and took it for a drive test, still thumping. Then I removed the shaft that connects the T-case with the front axel, still thumping.

the sound is like smacking metal against metal with a kick feeling to it, it mostly occurs when accelerating or going up hills basically putting some pressure on the engine.

Long story short, does any one know what type of T-case installed on my car as I couldn’t find the part # nor any tags there??????

Thanks for your help in advance guys and I really enjoyed the useful information posted here.
 



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If you have the 4.0L engine (you didn't say) then the TCase is a Borg Warner 4405 Control Trac. The thumping is a symptom of a common failure mode for this TC. I would look into getting a rebuilt TC from a good aftermarket shop before I would spend >$ 4k at the dealer.

More info:

http://www.explorerforum.com/forums/showthread.php?t=170068&highlight=transfer+case

http://www.explorerforum.com/forums//showthread.php?t=182071

http://www.explorerforum.com/forums/showthread.php?t=147696&highlight=4405
 






Thanks Dogfriend.

Yes it is a 4.0L and I have already foud a rebuilt T-Case for 700.00 CN.
Hopefuly this will solve it.
 






you said in Canadian money, where in Canada are you ?
 












might be able to get a used one sent up from Vancouver
 






Coquitlam is only 1/2 hours away from vancouver,I can pick it up any time if you now of someone who have this part, please let me know .

I appreciate the help
 






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