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Transfer Case Gone Bad By Nothing?

ExplorerDMB said:
my transfercase flang (looking from the driverside of it) looks like this /
hehe wow, that definitely could be a problem. is there play in it at all?
I think I read Glacier say something like the 4405's front output shaft bearing support was known to widen with age.

you could use an angle finder and compare the angle of the front output flange with the angle of the rear output flange - because of the wide chain inside, those two should be parallel.
 



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the angle isn't really that drastic, but I will looke into it and update you all tomorrow on my findings

-Drew
 






more pictures:
 

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Look at this, it looks like it is possibly hitting:
 

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would that hitting be cause a noise at only 40 mph +. I don't think it would, I would think it would cause it at all speed, but maybe I can be proven wrong. I will probably grind down that area to see if it changes. I will probably paint it though to see if it hits it anymore after I grind it.

-Drew
 






If yoke is hitting the flange its connected to (via the ball joint), then you should be able to see the two come in contact with each other when the driveshaft is on the vehicle. If the two parts do come in contact with each other, they should touch at around the "6 O-clock" position on the flange. Of course you just have to put the vehicle in neutral and push it slightly forward or backward until the yoke is vertical - at which point one of the yoke's ends should be at 6 O-clock and the other at 12 O-clock. But do let us know whether or not its hitting after you spray it with some paint.

Originally, when you said that your transfer case's front output shaft is facing up a bit, I thought that maybe the shaft bearing support was really loose. But it looks alright from the images. If you have the driveshaft disconnected from the transfer case, I guess you could shake the output shaft horizontally and vertically to see if there's any play.

If you have an angle finder and you have the driveshaft out, it might be worthwhile checking the angles of the front differential's input and the transfer case's front ouput.
 






Inspect the front of the ujoint section too...should match with a rough spot if its hitting.

Also - your Tcase angle looks fine to me.
 






Well I grounded down the area where i thought it was hitting and it didn't change a thing. Still a horrible sound around 45mph and up. Very noticeable. But then when you put the old driveshaft in with the ball-type/cv joint style driveshaft (stock just lengthend) it doesn't make the sound throughout, but it does rub on the crossmember once in awhile, and it makes a noise in 4x4 HI (haven't tried lo, but i'm sure it's the same). Anyway, the best thing that came out of this night is that tomorrow I am staying after work and getting it on a lift and letting the wheels spin and see what the problem is. I will update you all (and if you have any information/advice, let me hear it).

-Drew
 






I am goin to have to bite the bullet and buy the superlift shaft (not now, later down the road) to fix my problem. The angle is just too drastic for the single u-joint. Three techs were looking at it last night and we concluded that the angle is whats the problem. Which I agree, but wish it wasn't true. Oh well, money well wasted. The single u-joint driveshaft will be up for sale in the For Sale section tonight. It's brand new through-out

-Drew
 












Ok bump an old thread. That front D-shaft looks to come out of a cherokee. When you lift a cherokee over 3''s it needs a t-case drop because of the front angle. YOu having 4''s of lift probibly stressed it too much. Just a thought
 






boominXplorer said:
Ok bump an old thread. That front D-shaft looks to come out of a cherokee. When you lift a cherokee over 3''s it needs a t-case drop because of the front angle. YOu having 4''s of lift probibly stressed it too much. Just a thought

I know Chris - thats what We're talking about above.

-Drew
 






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