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Tight Rear Hatch Handle

thaywood

Well-Known Member
Joined
November 29, 2010
Messages
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City, State
West End, North Carolina
Year, Model & Trim Level
'94 4-Door XLT 4x4 Auto
Hi. I'm just wondering if anyone else has had this problem. And if so, how the heck to you fix it? We got a 1994 4-door 4x4 XLT in '08 and the rear hatch handle is extremely tight. It takes two hands to turn it. I've taken the interior panel off the inside of the hatch and really can't see any way to loosen it. Anyone had this problem? If there's a way to loosen the handle, could you post some pics of how to do it? It's irritating as heck. Thanks in advance for the assistance.:)
 



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i have the same problem on my 1997 explorer xlt.. i wish i could help but i dont get it either!!
 






I have this problem too, and I don't know where the source of the binding is... Is it just corrosion/rust I can't see or is there something else we're missing?
 






ive try wd40 jb blaster ive thought about replacing the hatch .. sometimes its soo tight it wont open
 






I don't get it either. I pulled the panel off and sprayed PB Blaster all over the mechanism and it seemed to free it up a little. But no like it should be. And it tightened right back up again. I just don't get it.
 






Try taking the handle out and cleaning it. There is a shaft that turns in a bushing that can fill with dirt and grit plus old grease or lube.

It is held on by one small 5.5MM bolt.

To remove the handle start from the inside with the tail gate plastic panel removed. Reach up inside and take off the two 11MM nuts that hold the handle on to the tail gate. Once the nuts and washer / backing plate are removed it will all come out with a little bit of moving it around.

Clean it up good both shaft and barrel and then use a dry lube or you could do as I did and use anti seize on it.

Make sure the spring is replaced and on right or the handle will not return to center.

Mine now moves easy and free were before it took both hands and the wife had to fight it.

Hope this works for you as well as it did for me.
 






I'll try that this weekend. I hope that's the problem. Thanks!
 






If it doesn't, I bought one of these for my old '97...

CLICK ME

Worked awesome! :thumbsup:
 






Wow. It never even occurred to me to look on ebay for one of those. Thanks again!
 






np!

Works awesome. They're cheap because of you look close, they painted the picture for "glass" by the word "door" and vice versa. :D They work perfectly though, and much cheaper than the $50+ from other vendors.
 






I picked one up at the local Pick and pull yard for $5.00. Only as mine had the glass and door words worn off. Pulled it apart cleaned and lubed it and works like new. Was going to go the E bay one but I am still so cheap I had to find one for less as my old truck would fall apart from shock with a shinny new part.
 






Well, Once again I have to rip all of this apart.

I took the tensioner spring off origionally, and this made my handle very very tight to turn, had to turn it with two hands to open it.

I just broke mine again, and have to rip it all apart to take it apart due to a faulty electrical lock, the lock is working, but the 'aftermarket' screw on lock deals that act as your lock/unlock always catches while unlocking electronically so I have to basically get into the truck, go through the back hatch area and unlock it manually then I can open ti, well I didn't do this, and seeing as it always would be hard to turn, I broke it again..
Stupid explorers are made for falling apart just look how the rocker panels are designed, to hold in water and rust out... way to go.

It never ends with this viehicle, and on top of all of that, now my driver door window wont roll down, and I have no clue why.

Well that spring is inside the lock to provide the 'loose' handle feeling you are most likely used to, since I remove the spring the handle was tight afterwards, but I think it prevented my stereo from being stole last month when my window rear hatch smashed glass trying to steal my stereo, the hard to open hatch handle saved my stuff from getting stolen, so I can preach about that.

Other then that I am going to have to take it al apart again... So if I remember right, there are 4 punch plastic panel holders at the top, so you have to remove those.
There is a screw that hold the handle inside to the back hatch, you have to unscrew that screw..
Then you take the interior paneling off,...
My issue will be not to break the inside paneling because I have cracked it last time I took it out, where the window part starts, it bent and cracked but didnt break.

So just be careful pulling that out

And If I remember right you have to remove a circular thing by the lock that falls out after you remove it once, so mine is already removed.

I think there were 2 bolts that held the mechanism in place...
The mechanism works like this, you turn the hatch handle down to the left side, it opens the glass, so it pulls a rod inside the rear hatch door on the left side down to open the glass, and pulls a rod down on the right for the door hatch to open..
its a very simple mechanism, I just wish that they would have made something not out of plastic in this instance, but have it made out of metal instead, the handle could have been plastic, but the interior mechanical plastic moving metal rods down makes for a 2nd break...

Suppose its good I can work on some stuff, not all.
Hope this helps, if I really get into it I will take pictures, although i DO KNOW its a heck of a lot easier to open the hatch door, remove the paneling, and do it like that but I am in a spot now that I have to remove it while the door is closed, and that right there is a b....

Thanks for the help everyone and you can do this too, just be careful.
The spring isn't needed, but when you tighten everythin back up, just becareful because it will feel like it is locked, when it isnt, and in my case of thinking it was unlocked I used the strength to open and broke it because it was locked... so do not do what I just did


EDIT:: My handle inside hooked to rear hatch had two screws on it one was a philips, the other was allen head, fyi.
 






Sounds like some one has been in there and jerry rigged it. I know on mine the handle is all that is plastic the rest is metal. The keeper clip can be recent to hold better as it is just a spring fit and to remove the handle it is just two bolds.

as for the plastic sound well after say 15 plus years they do get a bit brittle especially if they have been out side in the weather most of there life. As for removing the push pins they do make a tool for that I have never needed one but then again I have had to also replace almost all of my pins also. Just take your time and work slow and careful.

O yaw that spring on the back hatch handle it’s for returning and holding the handle centered and that is it's only job. As far as turning hard that is from wear or an accumulation of dirt and old lube packed with dirt. There easy to take apart and clean and relube me just use never seize on mine and it works like a charm
 






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