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Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street
Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar
Just went through this with my 96.
This is the info I found here:
"for 4X4 models 4.0 SOHC/4.0 OHV, Borg Warner 4405 t/c
1995-1996- Use the same transfer case. Have the speed sensor in the transfer case. Use the same drive shaft.
1997- Contains the speed sensor in the transfer case like the 95-96. Use a different drive shaft. To use a 95-96 Transfer case in 97 you would also need to get the drive shaft from that vehicle.
1998-2001- Does not contain a speed sensor in the transfer case. Uses the same drive shaft as the 97. Speed sensor is in the rear axle so therefore you need to use the 1998-2001 Transfer Case but maybe able to get away with using the 1997 case."