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True Duals on my 04: How do I get the o2 sensors to work with dual exhaust?

I PM'd two people I knew of that tune A LOT of vehicles and have experience related to how exhaust size will affect power. The first response posted is a guy who tunes Mercede Benz and the likes. Second is a local tuner who turns out CRAZY work, check out the link. The word that's highlighted red was changed for content;) I sent a link to both about this thread. Anyway, here is the question and the responses-

"Simple question. Is it possible to have to large and to free of flowing exhaust that will kill your lowend torque no matter how good of tune is done? I am referring from idle to 3000 rpm and the motor would be a 4.6 2V in an Explorer."

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#1

"Thanks for the kind words bro, we work hard and appreciate it!

Ok reading through the post, info posted in #19 was all correct.

Pretty much all info posted in #24 is INcorrect.

Here's the thing, I'm not sure if he's saying that in this particular case going larger with exhaust tubing (didn't see anything about header primary length/dia, or the collectors where 70-80% of all power is made from flange to tip) since the OEM manifolds/mids are somewhat restrictive (aka compensation)?

Anyway here's the rub. Yes you can very easily make an exhaust "too large". Choosing header primary dia, length, collector size, dia of mids, placement of X, etc etc all play important roles in maximizing gains from an aftermarket exhaust.

Case in point, going from a 1 7/8" primary to a 2" primary on a LS7 or even H/C LS7, you're going to lose 20-30 HP and TQ.

You do in fact need backpressure to make BOTH HP and TQ, why, because it increases velocity and again especially N/A velocity is KING. Modern higher static compression engines are no different. For example our C63 LTs have 1 7/8" primarys but the collector necks down to 2.25" (to build velocity), even though the full race catback is full 3" all the way back. M156s are 11.3:1, and yes I tried cutouts both on the dyno and the track (before we made our LTs just for the hell of it) with the OEM exhaust manifolds in place and the car lost a ****load of area under the curve--there was not a single data point that was higher.

Cutouts lose area under the curve (both HP and TQ) unless we're talking about a race motor with a very narrow powerband, a ****load of inches, and/or a superlight chassis. Usually it's all 3, and they run nitromethane--which negates this potential digression altogether.

Another example, about a year ago I was driving my Jeep otw to the gym and the rear section of my exhaust (Catless 1 7/8" LTs with full 3" system, so everything after the X pipe which is basically nearly straight tubing, resonators and mufflers/tips) literally detached from the X pipe (thankfully the hangers still held it in place). It was obviously audibly speaking immediately noticable however what really shocked me was how much of a pig it was at WOT even at 6000rpm+ (6.1 Hemi's have 10.4:1 static C/R. I TIG'd that stuff together about 20 minutes later.

If no one makes an upgraded exhaust for you, I would definitely (if you want max power/tq) remove all cats. The OEM system itself is restrictive enough to give you all the backpressure you need.

Hope that helps, the guy seems to have some exhaust knowledge but if what he were saying were true (yes engines are large airpumps, but they are complex air pumps) everyone would have an open intake manifold with 1" runners and 2-3" primarys. LOL.


TTYL "

MHP

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#2

There is such a thing as too big of exhaust. A naturally aspirated engine wants some back pressure in it. Its when you get into forced induction set ups that the engine doesn't need much back pressure at all. A 2v 4.6 doesn't need anything larger than 3" and most n/a 2v's will make great power through 2.5"

Jeremy from HOB

Buildup thread- http://www.svtperformance.com/forums/pics-videos-buffet-149/678085-hobs-1300hp-c6-z06.html

Video- http://houseofboost.com/z06_teaser/ Turn up the volume:D


CDW6212R- This is in NO WAY intended to slam you. I just wanted to make sure that that correct information is being posted in regards to exhaust size.
 



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Great information!

sounds like 2.5" catback is the way to go! Cant wait to do mine!
 






UPDATE:

I just got back from talking to the muffler guy and it is confirmed they will cut my Y pipe and run piping from the cutting point towards a flowmaster 70 series with dual in/out and then pipes will exit out of the rear on both sides with nice 3" stainless stell tips. I got an estimate of 225 to 300 bucks to get this done, which is pretty reasonable to me.

I am going to drop my explorer off tomorrow at 9 AM to get it done.

One dilemma I just ran into is... that guy suggested me to run 2" piping since he said what is the point of using 2.5" if the stock headers are only 2". He said if I am concerned about the sound, it is all about the muffler not the piping. I do think he got a point, but I was all set on 2.5" so I am not too sure right now.. Any suggestions??

P.S. I went to Muffler Man near my home this morning and they immediately refused to do duals on my explorer after taking a look. They said there is NO room, period. I said screw them and then I went to another place, a small muffler place, which is kind of a "hole in the wall" shop, but the guy there is awesome and he said he WILL MAKE IT WORK! :) that is the type of guy I like :)

cant wait to get it done tomorrow!! and then I will work on the brakes and complete the interior..
 






I would at least do 2.5" from the muffler on back. The muffler does affect sound, but so does the size of pipe;) Take lots of pictures and GET A BEFORE AND AFTER VID! If you can't do that simple task, then you will be banned:D
 






Im sorry man but it is apparent that I am not going to be able to get any before video as I dont have anything that I could record it with..

Ill try my best.

BTW, why 2.5" if the stock headers are 2"? I still do want 2.5" but to be honest I am kind of convinced that 2" is going to work as good since the headers are 2"
 






Well, if you're getting duals, two 2" pipes should be sufficient, the total flow should be better than a single 2.5"....
 






Well, if you're getting duals, two 2" pipes should be sufficient, the total flow should be better than a single 2.5"....

yeah thats what I m thinking. 2.5 would be good only if the headers piping were 2.5 as well I think.

I guess I will talk further with the guy tomorrow and decide from there.
 






Wow, turns out I was wrong whole time! For some reason I thought 40 series sounded like something else, but actually I like it a lot.

I found a clip on youtube that shows 4.6L expo with 40 series, it sounds really nice.

and 70 series may be too quiet for my taste so 40 series it is :) lol

I just spent last hour on Youtube listening to everyone's mufflers (mostly trying to compare 40 series and 70 series) and I got my heart set with 40 series.
 






Another update:

I went back to the shop this morning and turns out that the guy not get flowmatser 70 series anyway. I asked him about Flowmaster 40 and then he called his supplier and turns out the supplier wants 400 bucks for the FM 40 series!! :screwy: He said that was the only local Flowmaster dealer so thats why their price is insane.

He said he would just get a V-Force muffler for 95 bucks and he ensured that it is going to sound similar to FM 40 series. He said he believes that V force mufflers are good mufflers, Flowmaster is just a brand name and I am paying for the name really. So I told him that is fine; I think this guy knows what he is doing- he works on exhausts and mufflers everyday so I dont think he would be wrong.

Actually, I wanted to order FM 40 series myself but I am leaving back to D.C. this saturday so I thought I would just go ahead and go with V force muffler and if I dont like it then I can always order FM 40 any time and find someone to replace the mufflers for me.

And no it is not done yet lol, he said he is still working on other customer's vehicle so he asked me to come back again tomorrow at 9 AM and then he will be done with it by 2 in the afternoon. I cant wait.

The final quote is at around 250 bucks including V force muffler (dual in/out), 2 3" stainless steel tips, 2.5" catback piping.
 






You should be able to go and get a 40 series from autozone or the likes? If you are going 40, I say get a 44 and wake the town up:D Looking forward to the finished results and hope the V-force sounds good!
 






FM mufflers are like $80 tops online....

Personally, I like the Pypes Violators, and will get one installed eventually, lol....
 






You should be able to go and get a 40 series from autozone or the likes? If you are going 40, I say get a 44 and wake the town up:D Looking forward to the finished results and hope the V-force sounds good!

nah, autozone dont carry them. at least autozones around my home doesnt.
 






the exhaust is done and I am happy with the result!

I think the guys who worked on it did an awesome shop. This is a small shop that prolly goes car by car rather that mutliple cars at same time and I think they did mine very well. The father is the owner I think, or the boss at least, and his bro and son are the workers. Now you can see how small shop is it lol. When I came in on them in middle of the day today after dropping off at 9 AM, they all were working on my vehicle. It took them 7 hours to complete the job lol. They said the right side was a bitch even though they ran it under middle of the chassis, between the rear control arms. But I would say it looks absolutely awesome and the sound is pretty nice I think. My bro said it is not the same with flowmaster 40 series but still you can hear it. I got to admit at first I thought it was too loud for my taste but after some more driving I am liking it even more, I think I just was not used to hearing the exhaust often lol, especially out of my vehicle. I am perfectly happy right now really.

Yes I broke the law, I didnt take pics just yet lol, I finally got it out of shop at 6 in the evening and my interior is still torn apart so I was working on it as soon as I got home considering it was at the shop all day, longer than expected, I didnt have time to take pics, I will do that tomorrow morning I promise.

SInce my interior is not even close to being done so I had to bump my trip back to D.C. down to evening or night time so I can work on the interior and complete it before leaving. Like I said the shop keeping the vehicle until 6 was unexpected, they told me it would be done at 2 or 3 but it took few hours more. I am not concerned, it wont kill me if I have to drive in the night but I would take daytime over nighttime for the most part.
 






sounds good mate cant wait to see the pics
 






Pics will be up tonight. Sorry I was working on explorer all day yesterday and then I hit the road as soon as I finished my explorer. I got here this morning and then I slept all day until now lol. It is dark outside now but I am going to pick up my friend so I ll try find a spot with decent lighting so I can give you general idea of how it looks. Explorer is dirty as hell from the drive, I am going to do a simple detail tomorrow morning so I will take better pics tmw after the detail.
 






im excited to see this...

what size piping did you end up running from the ( X ) back ?
 






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Those pics dont do them justice, explorer is dirty as hell, it was snowing in michigan when I left last night, then rain later down the road. the pics def didnt turn out in a way I wanted but didnt want to keep you guys waiting lol. The pics angles are weird which makes it look weird I think. I will get new pics tomorrow after I wash it.
 












thats how my exhaust on my red 03 XLS was ran... under the axle... less bends in the exhaust I.E. over the axle... more free flowing i believe better exhaust flow :thumbsup:

i cant wait to hear it as well !
 



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oh thats cheating putting it under the axle lol, i was hoping to see it running over so i could see the clearance.

looks good though mate
 






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