First time I saw this thread, a good 20 minute read!
When I read your first post, I thought... gee, this guy has a vacuum leak. Then, I read, you have some interesting codes and a bad egr system.
I have not traced everybody's thoughts forward and back, so forgive me if I go back over something already covered.
1. Can you find a vacuum gauge? If so, compare what you have to
this page.
2. EGR bad, bad like it might be sending exhaust back through all the time?
3. In your efforts to fly an Explorer to the moon (which we must have video of, and soon!) is it possible something happened to the exhaust system? If flow were impeded in some way, crushed pipe, something in the cat converter or muffler broke, I could see these symptoms.
Nevermind, I remembered it runs perfectly on the road.
4. Fuel pressure - It was low in your initial post, then ok later, I guess after changing the fuel filter. I wonder if you could post KOEO pressure? Do you disable the crash cut-off device in some way?
5. I listed the above because they are quick easy tests. If they don't go anywhere, then I'd start addressing engine codes.