qjdb
Member
- Joined
- May 7, 2008
- Messages
- 16
- Reaction score
- 0
- City, State
- Chilliwack, BC
- Year, Model & Trim Level
- '99 Sport
Hello all.
I just made a cargo box for my 99 Sport, and I would like to share it with you.
I used to have an Isuzu Rodeo, and the cargo box that I had in that had a flip-up lid, and it was a pain in the @$$, because I would have to unload anything that was on top of it, to be able to access anything. That's I why I decided to go with drawers for this project.
I built it out of 1/2" plywood, so that it would be strong enough to support my two dogs on top. I had the paint custom tinted, and then I threw a small mat on top for doggy comfort.
Here is a picture of the finished product.
Here is a shot of it with the drawers open.
The overall dimensions are 41 1/2" x 35" x 9". The 35" dimension (front to back) ended up being a tad too long, and it actually makes it a little difficult to get the rear gate closed, but I know it is secure in there, haha.
I was looking for hardware slides that would be long enough to make this work, but I had a really difficult time finding any that were long enough that didn't cost an arm and a leg, so I just ended up doing a wood-on-wood application.
The interior dimension of the actual drawers are about 18 1/2" wide by about 34 3/4" long (but my drawers ended up too long, too, I screwed up some measurement somewhere, so they actually stick out a bit past the top.)
Here is my loadout in the left drawer:
Front left - Tool bag with some basic hand tools; front right - First Aid Kit and FA blanket; back left – Rubbermaid Shoe Box with a power inverter and a small air pump; back right – a quart of oil, some other fluids, and a windshield ice scraper.
And the right drawer:
Back left – Earthquake kit (from Home Depot in Abbotsford BC), with meals for 4 (I sort of have one meal kit propped up for the picture); back right – bungy cords; middle right – ratcheting cargo straps of various lengths for use with my utility trailer or canoe; front left – spare ratchet straps; front right – some water purifying tablets for when we go camping, and a small folding shovel; and in the spare space I will probably throw some IMPs (Canadian version of MREs) in there as well.
As you can see from the last couple of pictures, the drawers are fairly deep. I built the depth to be able to hold the First Aid kit as my first priority, and everything else was able to fit nicely in that same depth.
Things I learnt:
#1 - Measure twice, cut once. Like I mentioned, it is a tad long, and will make closing the liftgate a little bit interesting. I may do some mods to the lift gate to fix this problem (it will probably be easier to change the interior trim than the box, as I pinned and glued this sucker pretty good. Actually, just writing about this, I realized that I put an extra piece of bracing plywood on the back, which is probably what makes it stick out too far. I will take it
off, and put in metal corner braces instead.)
#2 – Take measurements and save them, because I have a feeling that I will get a bunch of questions along the lines of, "how big did you make this piece?", and I won't be able to answer them easily.
So there ya go. Oh yeah, the whole project, including painting, probably took about 6 hours. Well, it would have, if my kids had not constantly interrupted, haha.
Cheers
Quentin
I just made a cargo box for my 99 Sport, and I would like to share it with you.
I used to have an Isuzu Rodeo, and the cargo box that I had in that had a flip-up lid, and it was a pain in the @$$, because I would have to unload anything that was on top of it, to be able to access anything. That's I why I decided to go with drawers for this project.
I built it out of 1/2" plywood, so that it would be strong enough to support my two dogs on top. I had the paint custom tinted, and then I threw a small mat on top for doggy comfort.
Here is a picture of the finished product.
Here is a shot of it with the drawers open.
The overall dimensions are 41 1/2" x 35" x 9". The 35" dimension (front to back) ended up being a tad too long, and it actually makes it a little difficult to get the rear gate closed, but I know it is secure in there, haha.
I was looking for hardware slides that would be long enough to make this work, but I had a really difficult time finding any that were long enough that didn't cost an arm and a leg, so I just ended up doing a wood-on-wood application.
The interior dimension of the actual drawers are about 18 1/2" wide by about 34 3/4" long (but my drawers ended up too long, too, I screwed up some measurement somewhere, so they actually stick out a bit past the top.)
Here is my loadout in the left drawer:
Front left - Tool bag with some basic hand tools; front right - First Aid Kit and FA blanket; back left – Rubbermaid Shoe Box with a power inverter and a small air pump; back right – a quart of oil, some other fluids, and a windshield ice scraper.
And the right drawer:
Back left – Earthquake kit (from Home Depot in Abbotsford BC), with meals for 4 (I sort of have one meal kit propped up for the picture); back right – bungy cords; middle right – ratcheting cargo straps of various lengths for use with my utility trailer or canoe; front left – spare ratchet straps; front right – some water purifying tablets for when we go camping, and a small folding shovel; and in the spare space I will probably throw some IMPs (Canadian version of MREs) in there as well.
As you can see from the last couple of pictures, the drawers are fairly deep. I built the depth to be able to hold the First Aid kit as my first priority, and everything else was able to fit nicely in that same depth.
Things I learnt:
#1 - Measure twice, cut once. Like I mentioned, it is a tad long, and will make closing the liftgate a little bit interesting. I may do some mods to the lift gate to fix this problem (it will probably be easier to change the interior trim than the box, as I pinned and glued this sucker pretty good. Actually, just writing about this, I realized that I put an extra piece of bracing plywood on the back, which is probably what makes it stick out too far. I will take it
off, and put in metal corner braces instead.)
#2 – Take measurements and save them, because I have a feeling that I will get a bunch of questions along the lines of, "how big did you make this piece?", and I won't be able to answer them easily.
So there ya go. Oh yeah, the whole project, including painting, probably took about 6 hours. Well, it would have, if my kids had not constantly interrupted, haha.
Cheers
Quentin