2002 EB 130k miles, -DEAD at the shop- | Ford Explorer Forums

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2002 EB 130k miles, -DEAD at the shop-

Zakko

Member
Joined
April 28, 2006
Messages
18
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0
City, State
Cedar Rapids, IA
Year, Model & Trim Level
2002 Eddie Bauer
Hoping to get some insight from you guys.

The story so far:

Last fall, I had my 2002 EB up for sale. I took it to fill up the gas tank one evening and it started running very rough.

So the next day, my wife takes it over to a local shop to get it checked out.

A few days later, they get back to me saying it's one of two things. Thing 'A' is a cheaper/faster fix, but they don't have a lot of confidence that it will fix it. Thing 'B' is replace the timing chains, cassettes, etc. IE, pull the engine.

So I have them do the first cheap repair and no luck, no improvement. The symptoms at this point are rough engine performance, lack of power, poor compression on the passenger side, ticking sound from the engine (probably indicating timing chain slap).

He quotes me $1,500 total for the work so far + the timing. Seems like a good deal, so I have him do it. First, it will be 4-6 weeks before he can get the timing tool, second, he got the wrong timing chain kit and has to wait for the new one to come in.

Finally, around February/early March, we're talking on a regular basis and he's saying it will be another week to finish. After a few 'one more weeks' he finally puts it all back together last Friday.

I get a call at about 5pm on Friday, bad news, truck won't start.

The did some diagnostics and checks to try to figure out why it won't start and now the engine has good compression on the passenger side, no compression on the drivers side (all three cylinders) and 95% on a leak down test (bad, but I'm not clear on what the 95% means). Oh, and the oil is now milky, looks like it's got coolant in it.

New estimate, +$440 labor +$300 to $500 parts to get a head gasket kit, which he can't seem to find anywhere except the dealer, and he's not sure how much the parts from the dealer will be just yet.

So I'm looking at about $2,500 at this point and I'm seriously doubting his ability to diagnose and repair broken vehicles. I believe the truck is dead at this point, and he's grasping at whatever excuse he can come up with to explain the problem.

My thoughts...
1. Could be head gasket, but odd for it to be a complete gasket failure on all three cylinders when the engine hasn't even been run since he took it out to do the timing chain work. Could explain compression + milky oil though.
2. Could be he didn't time the engine correctly, as I understand this would cause the compression issue on all three cylinders, but would not explain the milky oil.
3. Bent valves from a jumped timing chain? Could this cause the compression issue? But if this was the problem, wouldn't it have been a problem BEFORE he pulled the engine, given that it hasn't run since then?

If it's #2, I believe I saw a thread here previously where someone had milky oil due to hooking some other part up incorrectly. I don't recall the specifics though. Any other possible explanations on this issue other than head gasket failure on an engine that hasn't been used in 6 months?

---

FINALLY, what recourse do I have here? I feel like a chump paying him $1,500 for returning my poorly running truck to me as a now non-running truck which I'll be lucky to sell at all. I'm wary of letting him do more work on it, though I can't seem to find another mechanic in town so far that's willing to look at it given that the repair costs that they estimate are a substantial percentage of the remaining value in the vehicle, and there's a chance it needs a whole new engine rebuild which would pretty much exceed the value of the truck entirely.

I'd prefer to get it back from him and pay nothing at all for breaking my truck. Then have a few mechanic family members take a look at getting the timing corrected. If that doesn't fix it, I'll sell it as-is.

Do I owe the mechanic who made the car worse than when I took it in to him? I have no problem with a mechanic who tells me he's not willing to take on a project like this. But when he says he's pretty confident about what's causing a problem, and then makes things worse? That's pretty ******-up IMO.
 



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Hey man, sorry to hear about your Ex. Although I cannot help you out with what the problem is, I can tell you that after reading your story,I don't think I would let that mechanic continue to work on the truck if it was mine. Just my opinion, good luck with everything.
 






sorry to hear man...go get your truck and def do not pay him...truck was suppose to be running not come out worse...tell him asap your taking your truck out of there...wasted your time dont waste anymore money to him...goodluck with it
 






First contact an attorney to see what your legal obligation/recourse is and 2nd tell me what shop it is. I live in CR and want to avoid that place at all costs. Last, call Horn Automotive for the engine repair/replace and start calling junkyards. I know someone that can installl a motor in Marion and he does good work. Good luck and keep us posted.
 






What engine is installed?
 






Hey man, sorry to hear about your Ex. Although I cannot help you out with what the problem is, I can tell you that after reading your story,I don't think I would let that mechanic continue to work on the truck if it was mine. Just my opinion, good luck with everything.

What he said. This mechanic is out of his league on your truck.
 






I also agree, get some legal advice and if you dont owe anything, take the money you would have spent and get a used engine.
 






He's pulling the head this week to see if it's a head gasket and/or cracked head.

If he fixes it with the head gasket, we'll settle up. If it doesn't fix it but there's no other things that he can find I'll pay him for parts and be done with it.

My only other theory is since he had it over the winter, in Iowa, if for some reason there was a bad water/coolant mix that the water could have frozen and cracked the head or block. Not going to speculate further until I hear back next week.
 






Well, we finally got the truck back last night. It's running, and running well. If he had done this work in four or even six weeks, and charged what he charged, I'd probably have gone back to him in the future. But this was just too long and weird for me to go back.

He ended up being fair with me on the price, I actually paid less than I had expected to. Not cheap, but less expensive by far than any other mechanic would have charged, and obviously way less than the dealer.

At this point, I just want to get it sold asap so I can stop paying insurance and such on it.

The final repair list... initially replaced some cheap part, no luck; pulled the engine, replaced the timing chains and cassettes, no luck; pulled the head to replace the head gasket, found bent valves, replaced head gasket and bent valves, now the engine runs, but there are some things to wrap up still; refilled the transmission fluid, found and fixed various leaks from after pulling the engine, replaced an exhaust hanger/mount, truck now runs but dies when shifted to reverse, rechecked the transmission fluid, got the level right, and now it runs.

A few final odd things that I found out when I picked it up... they had to repaint the hood due to some damage from sitting out all winter (?!?!); They replaced the battery, again from it sitting out so long (even though I put a new battery in it last fall) (!!??); they noticed a crack in the transfer case, which they JB-Weld'ed (!?!?).

Now, who wants to play The Price is Right? --- $2,000 ---

Many many months later, I have a running truck, and I feel like for the work done I got a good price on it. The mechanic was in over his head on this project, but persevered and got it fixed. He was honest in his estimates on final cost to me, and he kept me informed as to what he was doing.

Despite my worries he pulled it through with the only major problem being the amount of time the job took and the probable screw-ups, which they fixed (bent valves which were ok before he pulled the engine, hood damage, dead new battery, etc)

So while I wouldn't recommend this shop to anyone, I also won't post his info here. It's unlikely that if you're in the Cedar Rapids, IA area and have a Ford to have fixed, that you would stumble across this mechanic. Posting the name of the shop opens this thread up to various Google searches and such for future business that he might have where he's more qualified. He's already said he won't take on this sort of job again, he doesn't generally work on Fords nor trucks.
 






Glad you got the X back and running:thumbsup:
 






Sounds like he screwed the valve timing up when he re-assembled it and bent the valves. You shouldn't had to pay for any of the headwork.
 






I agree with snowcone especially if it is a sohc and btw, he could have had the timing kit off ebay in less than a week.
 






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