4.56 gear ratio in a 8.8 | Ford Explorer Forums

  • Register Today It's free!

4.56 gear ratio in a 8.8

Creager

Explorer Addict
Joined
October 11, 2004
Messages
2,779
Reaction score
5
City, State
Charlotte, NC
Year, Model & Trim Level
'92 Sport 4x4
The explorers have the 8.8 in the rear right?

I want to put in a 4.56 gear ratio in the rear end of my explorer. So i tried to look into this with the haynes manual. It told me to take it to a mechanic, because special tools are needed to rebuild a rear end; which is "beyond the home mechanic."

Ok what? I want to do this and this book isnt telling me. Anyone been here and done this before?
 



Join the Elite Explorers for $20 each year or try it out for $5 a month.

Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





If you have to ask about doing a gear change than you can't do it yourself. I've seen good mechanics botch rebuilding diffs. If your 2wd it shouldn't be all that expensive.
 






Look, fitting gears into a rear axle can be learned and done, IF YOU ARE WILLING TO APPLY YOURSELF TO THE TASK.

Most people are not willing, and have problems with other, more simple procedures, like swaping out a motor or tranny. Hence, what MBrooks said (if you have to ask...).

Can you learn to do it? Of course, it is just mechanics, but ask yourself a couple questions first.

1. Am I willing to purchase or rent the special tools I need to do this job?

That will mean having a dial indicator, a couple of GOOD torque wrenches (dial type in inch and foot pound ratings), a heavy duty tool set that can deal with things like pinion nuts, etc., sometimes a case spreader, a bearing puller (or at least access to one), a dial caliper or micrometer, a stock of shims, bearings, crush sleeves, and a GOOD manual that details the steps to setting up the gears and getting them right.

2. Am I willing to LEARN how to actually set up gears?

That means studying the way that gears work, how they align, what you have to do to move them incrimentally to set them up properly, and how to be able to tell when they are correct. This will take some time, and perhaps even practice on a junk rear end (which is the best way to learn how everything works).

3. Do I have the patience to set-up, measure, mark, and then tear down a rear axle multiple times until it is perfect?

That means that almost no one gets the gear settings correct on the first try. You have to have a pinion pre-load, backlash, tooth pattern, etc., all RIGHT ON THE MONEY, no matter how many times you have to take it apart to get it that way - hence the main reason most shops charge what they do. It typicaly takes at least 3 tries to get it right, and sometimes I have seen as many as 10 tries until it is correct. Unfortunately, there is no hard and fast rule about how to get all the various settings correct the very first time. There are simply too many variables.

IF you are willing to go through the above steps, you CAN learn to set up gears and be the hero of the neighborhood and save yourself some money in the long haul (the first job will likely cost you almost as much as taking it to a shop becasue you have to procure all the tools, manuals, etc., listed above).
 






You guys are awsome.

I have the motivation, the money and the will power to do this. Only thing im worried about is the time...

Is this something i can do in a single day or even a single weekend? Im not pressed for time but working 5 days a week makes it hard to persue a project when it exceeds 2 days.

From the way yall described it, it sounds like its more of getting things right then it does difficutly.

Do yall know of any good manuels for this? I like getting a jucked rearend idea. i think i might persue that.

When i get down to working on this ill post pics so yall can enjoy watching me tearing down and rebuilding my rearend 29343509 times.
 






If you have the money, than have a pro that will warrenty the work do it, is not a read a book, have the tools project, setting up gears is an art best left to one with experiance IMO
 






Get a Haynes manual. It tells you what to do, looks VERY time consuming, I guess that's why shops charge ~$250 to do it.
 






Time... :rolleyes:

Well, if everything goes well, it can be turned around in about 2 hours start to finish. If, on the other hand, you have to pull it multiple times to get all the shims correct, then it could take an entire day. You "should" be able to do the job in a single day in any case.

Check out this web site - they have great info:

http://www.ring-pinion.com/tech/yukoninst.pdf
 






WHOA! I drove by Randy's today, knew I'd heard of it somewhere.
 






Featured Content

Back
Top