Perhaps if you explained exactly what you hope to accomplish, we could make better recommendations. Are you trying to swap in the control trac 4wd system from a 2nd gen Explorer?? What aspect of the 2nd gen system do you want? The only real difference between the 1st and 2nd gen systems is the 4auto setting, and I don't know that I'd go to great lengths for that.
I don't think I've heard of anyone swapping out the TTB for an IFS system. Most people who get rid of the TTB want a solid axle. I don't know what differences there are between the 2nd gen frame and the 1st gen frame, but I expect there would be quite a bit of work to get the 2nd gen IFS system into the 1st gen. Essentially you need to completely replace the entire front suspension and steering.
If you just want to get rid of the selectability, get a set of manual hubs, put them in lock, and never touch them again.
Scratching at the back of my brain, it seems that someone here once welded (or otherwise modified) his auto hubs so that they were permanently locked. Did I dream that?? Does anyone know how that turned out?
Because the only reason I can see for this question is the 4A setting, here's what I would suggest. Leave the front drivetrain alone (except for putting manual hubs on). The 4A stuff all occurs in the transfer case anyway, so just worry about getting the transfer case in there. The hardest part of putting the t-case in is probably electrical, anyway (such as, does the t-case have it's own speed sensors or does it use the ABS sensors, which your '91 won't have). Basically, once you figure out the transfer case part of the swap, it shouldn't be hard to make the front drivetrain work with it as is.