Anyone mechanically inclined want to explain how I can replace waterpump? | Ford Explorer Forums

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Anyone mechanically inclined want to explain how I can replace waterpump?

1995E

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2020 Ford Interceptor
Hello,

Just wondering if anyone mechanically inclined able to explain how I can replace the waterpump. Anyone with diagrams? I keep hearing you have to drop the engine to access it. I might have access to a lift so if I have to drop the tranny and engine, I wouldn't mind. I just need some diagrams to figure out how I can do that. I am not going to pay 2K to the stealership to get it done. Also, I want to change the motormount and timing chains while I'm at it.

Thanks!
 



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It does not have to be dropped to change it but it is much easier to drop it. I have spoken to a Ford mechanic who has done it with them still attached.
 






Although it might not be exactly the same, there are some youtube video's if you do a quick search on replacing the water pump in the Ford Flex or Ford Edge. Given that it's the same design in the engine, the steps should be similar and should give you an idea of what you are in for if you want to do it yourself. You might want to invest in the repair manual before you start! I'm pretty sure I would never attempt this! It looks like there are a fair number of steps.

Good luck!
 






Get a repair manual, invest in the 'cam tools' to hold the cams in place. Doing the job with engine in or out is dependent on accessibility. If it were myself doing it, I probably would do it with engine in being as I was a mechanic or...automotive technician, if you like. There are always ways to get around some of the procedures but, that comes from the experience of having generally done this type of thing many times on different vehicles over the years. For this particular engine in an Ex, I have studied the procedure they use and the first thing I would not do is pull the engine. The idea is to get things out of the way to get to the pump. If it's required to pull a motor mount or other for access, then I would do that. But, the biggest job I see with this is getting that front cover off which appears to include removing the valve covers which, in turn, means removing at least, the upper intake manifold. You would need to do this with the engine out as well. If it is possible to remove the front cover, the rest of the job getting to the pump should be a bit easier.

Once the cover is off, you can see the pump. It has the timing chains in the way to some extent and they want you to remove the chains for access. I think that if you remove the chain guides and the tensioners, you could move the chains away from the pump far enough to gain access without removing the chains but, you need to be careful not to get the timing out of kilter so you want to make sure the timing marks on everything concerned is lined up and the chains haven't slipped. If you are not careful about the timing going back together, you will have problems. If you can do this, it's a matter of removing all the bolts on the pump, pull and replace it. The one problem I see in putting things back together is reinstalling the front cover and making sure the timing gears and chains are properly aligned. They will have to be carefully reinstalled like threading a needle. The cover may have only one way to go back in so pay attention to how it came out!

That said, that is my thinking and is just theory. I haven't done this job. Just my thinking on how it may be possible to do the job, engine in. You also have to be careful about the access hole to the crankcase created when pulling the front cover among other unforeseen obstacles. Many other items will need to be removed around the front of the engine. Space to work may be a game changer and the biggest reason they may be recommending pulling the engine so you do want access to a lift if things go wrong because you can always stop where you're at and pull the engine.

For my last thought, I do not recommend doing this job the way I describe it may be possible if you are not a professional. As a matter of fact, I don't recommend tackling this job if you are a 'weekend warrior' unless you are very confident in a successful outcome.
 






like mikb i took a look at it and looked at the engine bay trying to figure out how i'd do this. It'd tight in there and trying to get the cover off looks like threading the needle as mikb said and i think he's being generous by saying that.

I think i would tackle it if and only if i can rent or borrow the camshaft tool. I've done other engines in the past without a cam shaft tool but had everything marked up. this one, i'm pretty sure i'd not do without a that tool
 






Thanks for the advice guys. Good news is my waterpump isn't leaking at all. There was just a leak in a hose and I thought it was coming from the weep holes. A mouse must have chewed on it. I am so worried this engine will combust on itself with this whole waterpump ticking time bomb.
 






Thanks for the advice guys. Good news is my waterpump isn't leaking at all. There was just a leak in a hose and I thought it was coming from the weep holes. A mouse must have chewed on it. I am so worried this engine will combust on itself with this whole waterpump ticking time bomb.

Great to hear that your water pump isn't leaking, that currently alleviates a headache and expense. It also sounds like this is far from an easy repair and if not done precisely other problems will be encountered.

Below are couple of YouTube hyperlinks about 3.5L Duratec water pump. It's interesting in the first hyperlink he says "it doesn't happen that often", if it's your car/engine that has a leaking water pump, if it happens once that is too much. In each link they also discuss coolant getting into the oil, not good.





In summary with this poor design, Ford saved space and weight to achieve more MPG, but is there really a cost savings to the owner that drives their Explorer into high mileage, probably not, in fact it will cost them more in the long run. As stated previously I think this design flaw will surface higher than ever before with Explorer owners.
 






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