OH yea....its a BIG deal.
I blew my head gaskets on my 94 mustang(v6), and the ford dealership wanted $2200!!!!
The mechanic told me If im going to pay that, i might as well just buy an engine from them instead for like $3000!!!
But i did the headgaskets myself with my dad....its NOT DIFFICULT...however you HAVE to know what you're doing.
It just takes along time to do...
You MUST have Torque Specs from the dealership for...
-Cylinder Head bolts
-Intake Manifold bolts
-maybe a few other things...
I wouldnt get the specs from Haynes Manual or Chiltons....sometimes they ARENT up to date!(this was the case with my mustang)
Goto Ford dealership or Merc dealer and DEMAND the torque specs be written down for you...they legally have to hand them over.
(especially if there was a recall)
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Ok enough blabbering...
You basically have to take EVERYTHING off the engine down to the Engine Block.
(all wiring and sensors in the way, throttle, all coolant hoses, lower intake manifold and upper intake manifold, valve covers, cylinder heads,etc.)
If you've never done it before, i wouldnt attempt it....snag a couple buddies to help you!
If you've got a few buddies to help its not THAT bad....it just takes alot of time dissasembling crap.....
Luckily the 02's have a very wide flat engine on top, so it actually could be PRETTY easy im thinking.....