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Drive shaft

phillip perez

Well-Known Member
Joined
January 9, 2001
Messages
109
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0
City, State
Montery, CA
Year, Model & Trim Level
91 XLT
Finally got my lift on, 5.5 superlift with 33 BFGs, and it looks awsome, I have the only lifted explorer in town and everybody is already staring at it. One problem though.

I thought you don't have to lengthen the drive shaft on a 5.5 inch lift. There is a klinging sound when I drive, I took it to the shop and they said I need to get my drive shaft lengthened, is this true?
And I also have rub on the front fenders with 33 BFGs.
 



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Hi Phillip

I just had my 5.5" superlift kit installed in my '94 X, and the 4X4 shop that installed it showed me just how short MY driveshaft was!!! BARELY made it onto the spline on the tranny!

6" retubed driveshaft @ $175.00 is the way i went. I didn't want to grenade anything!!!!

Some will say it's not necessary, but I guess it was for me. Sounds like maybe for you too!

Where are the tires rubbing? look for shiny spots in the wheel well/scuffs on the tires...


Jim
 






That seems like a lot to have to add on to the driveshaft. Using Pythagorean theorum, which states that (a) squared + (b) squared = (c) squared, when you extend the (a) side of the triangle, that would equate to height, by six inches, this would only increase the length of the (c) side of the triangle by a half inch or so. I had mine lengthened 1 1/2 inches, but this was mostly on the spline part for added travel. Something tells me that your driveshaft was too short to begin with, like maybe it should have gone to a 2dr sport. I can't give you all the numbers because I don't recall at what angle the driveshaft is in its stock location, but I had my driveshaft lengthened from 48 to 49 1/2 inches in length. This would mean that if we assume that the orginal driveshaft angle was zero or 180 degrees, that would make the horizontal length (side b) from the transfer case to the rear differential the same as the length of side (c), because side (a) is effectively zero inches in length. Therefor, 48 squared(side b) + zero squared (side a) equals 48 squared (side c), or c=b. If you increase the length of side (a) to 6 inches, assuming a six inch lift, this changes the formula to 48 squared plus 6 squared = c squared or 2304 plus 36 =c squared, or 2340 = c squared, or c= 48.3735464897912979141996793818226, an increase of merely 0.3735464897912979141996793818226. These numbers would be a little different if the original angle of the driveshaft is not zero degrees, which I am sure it is not, I just used a nice round number. The variance would not be large, however, as you can see from the difference of the first equation, where c=48, to the second, where c=48.3735464897912979141996793818226.
 






Whatever.

All I can say in my defense is that they showed me the normal glide range the driveshaft travelled BEFORE my lift, and how much off (shorter) it was AFTER the lift. I thought I heard them say 6" but it may have been a LITTLE less. I DO know it was enough to warrant re-tubing it!
 






Hey phillip, if you want, I can come one down from Oakland (it's about an 1 - 2 hr drive) and look at it. Or, we can meet over at hollister, and we can try afew other things out on it.

I've been running the Superlift 5.5" kit for over a year, and know enough to probably help figure out where the noise is really coming from.

It could be the driveshaft - but it could also be something else. I was getting a noise out of my front end, until the gear shop replaced my gears and tightened up the lash. At that time, it stopped making noise!
 






I guy in LaCrosse had a 91 sport and he did a spring over without lengthening the shaft and said he had no problem. The key to it is making everything line up level to stop vibration. He said that the shaft can go \ as long as the the diffy and transfer case are -
\_
level. I am guessing but I just heard the shaft didn't need it and what would happen if you didn't worst case?
 






My drive shaft measured at 47", and it looks to short. I took it to get lengthened to day should be ready this afternoon or monday.

and the rubbing is not just a little, its alot. I can't even turn into my drive way without making a 3 point turn. Its rubbing so bad that it actually chunked of a little of my brand new BFGs (boo hoo). Is this a job for a body shop or can I just cut the fenders. I don't want to just start hakin away at them and cut them all crooked.
 






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