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Electrical issue driving me crazy

dirtdog85

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This has been making me crazy for the last two weeks...

About three weeks ago I got in my 2002 Explorer for a short drive. After a mile or so, the radio and windows stopped working. I also lost gauges. I drove a little ways and stopped in a parking lot where I could check things out. After turning the engine off, It would not restart. I assumed bad battery or alternator. It turned out to be the alternator, which was replaced. At this time, still no windows or radio. I poked around, and changed the 17 fuse, and got them back. It went for a day or so and then blew again. I changed it again, and went another few days and it blew again. I then realized the following:

The fuse would blow immediately on insertion if the key was off or on, but not in start (?) position.

When I turned the truck off, if the fuse was going to blow, it would do it when I opened the door.

The fuse did not blow if I opened the door before turning the engine off.

I thought I could live with this for a while, but a few days ago it started blowing the fuse every time I either removed the key or opened the door. If I opened the door with the engine running, when I turned it off it would blow. If I turned the engine off first, it would blow when I opened the door. I am buying fuses in bulk while I try to figure this out. A week or so ago, I switched the acc delay relay with the rear defroster relay (I think) to see if that was bad, but it did not seem to do much, if anything.

Today, I replaced both relays, removed the door panel, traced every wire I could, and sprinkled fairy dust on it, and things are still the same. Everything works great as long as I put the key to start position (where the blower motor works), and change the fuse. If I then start the engine, everything is good until I turn the thing off. At that point, it will blow if I open the door or take the key out and then open the door. I also let it do its radio/window delay thing and everything was fine and it shut down after ten minutes, and then when I opened the door, it blew again.

Is there another relay that could be bad? Is there something else I am missing? I have been reading about the GEM module, but since this is the only thing that is not behaving - could this be it? Where is this surge (?) coming from? I have a couple of circuit breakers under the hood labeled acc delay - would it do any good to change these? Why are there two circuit breakers in the under the hood box - one is 60 amps and is in the box (#6) - the other is kind of behind it (towards firewall) and is under a clear cover and labeled Delayed Accessory (#67 - 30A CB) in the Owner's Guide? Is there a way to disable this "feature" that I do not care about anyway? If you can answer any of these questions, I would appreciate it. Thanks again....

Ben
 


















i would think its the pcm its usualy a small black box under dash passanger side the pcm controls exactly the things you are having problems with delay´s, windows, power locks, internal lights, etc. i would not think its a relay bacause when a relay goes bad it ussualy looses its contacts but they dont mix + and -

if you dont want to replace it try to open it up and check all the parts by seeing if they are burnt and seeing avery silver line for breakage usualy the ground lines go bad if there was a short circuit somewhere else

hope you figure out soon
 






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