id go with a 2.25" pipe. i had 2.5" pipes on my previous systems, and i actually could feel the slight low end torque loss, and it was also louder (unless you want that; though, the explorer isnt one of those vehicles that can afford to lose low end torque.) when i get my new system put on in about a month or so, im going with 2.25" pipes, so i wont be able to tell you the real results until then, but generally, i would say that most people go with 2.25" pipes, then some have 2.5" pipes, and a couple of guys have 3" pipes.