Exploder axle swap and regear | Page 3 | Ford Explorer Forums

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Exploder axle swap and regear

If you purchae the front, it is easy to inspect, it will be wide open... Just spin it over and check the teeth. No cracks, no chipped teeth - no looseness - it is likely good.

Don't worry - once you start building axles you will always find some excuse to do something more - and think of how you can be the most popular dude in your area from all the other guys around that want their gears set up as well... :cool:
 



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To a certain point, there is no way to be 100% sure that the axle you're buying is not going to fail. Most salvage yards offer a short term warranty. That's not going to help much if you have to drive back to Tulsa if you have a problem. However, there are certain 'clues' you can pick up by doing a simple inspection at the yard. First, salvage yards now list the Model Year of the axle as well as the approximate Mileage on the truck at the time it reached the yard. When I was shopping for my axles, I tried to locate something with less than 100K miles. The lower the better but something with really low miles might be more expensive to purchase. On site, I popped both covers to inspect the ring and pinion gears. Look for chipped, cracked or broken teeth, which would indicate abuse, poor initial installation or previous work. I skip those axles. Also, spin the axles by the rotors and watch the differential operate. Everything should operate smoothly (not 'notchy'). Gear oil is not the best smelling but should not smell burned either. Most likely it will be a very dark green color, almost black. Look for leaks, too. Gear oil will 'creep' over a wide area (one drop may eventally cover a 6" x 6" area, if not more) and collects dirt like a magnet. So, what may appear to be a nasty leak could really be something easy to fix. Since I replace axle seals regardless, I concentrate on the pinion gear seal which is a little more difficult to replace. If everything looks good, it probably is. It's pretty cheap to replace internal carrier bearings and seals. As for the axles shafts, if there's no indication of other problems, they should be good as well.
 






I ordered my tires lastnight so they should be in by Friday, they were on sale with free shipping. My dad said to buy that front end and if it should go bad I should practice on it. So thats good I'm happy with that. Would I be able to post pics because I'm taking pictures of the before and the after.
 






ok back to the disk brake thing, I looked at my post and relised I posted the wrong links, this one works and has all the good info in it (plus links to the other disk brake and axle swap stuff) http://www.explorerforum.com/forums/showthread.php?t=15855&highlight=disk+brake

the other plus to swapping in a newer disk brake rear is
1: its going to be '95+ rear end, so its going to be less mileage on it
2: the newer (96 or was it 97+) have 4.10 gears from the factory which would save swaping ring and pinions
 






Did this work?

I've researched this and found that Ford didn't make first gens. w/ 4.10s. I think those parts that Bronco found were for second gens, and won't work in your 92.
 






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