HELP! 03 Explorer purchase screws me! No 2nd shift | Page 2 | Ford Explorer Forums

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HELP! 03 Explorer purchase screws me! No 2nd shift

Click on this link its a pdf of your transmission ---- ------ Dead Link Removed


That's some good info. Thanks. Any ideas on how to diagnose this before taking it apart though? I'd like to try to do that before I drop the pan, or yank the cats out to try and pull the servo out. With the 76K on it, it looks like it could be the servo or solenoids judging by what I saw when searching the issue. I don't care about buying the parts and fixing it, just want to do my best to get it done in one shot.
 



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NJ and NY state law... if you buy a car from a dealer it MUST pass inspection..
 






thats all good but the dealer has a New Jersey Dealers license You are not Entitled to New York State Lemon laws
 






After doing a ton of searching around, the first thing I'll try is the OD servo. I also found this thread: http://www.explorerforum.com/forums/showthread.php?t=228519
Same year and mileage as mine. It's worth a shot, and it's cheap. I can also check out the servo bore while it's apart. I have the snap ring off. Any suggestions on how to pop the cover off? I can't seem to get it out.
 






Hope you get it fixed.
That dealer must of been a smooth talker to sell a car with out a test drive before hand.
 






You need to drop the pan and push on the end of the servo pin to get it out. Don't damage anything while doing this.
 






glue something to it, and pull it out, is the quick way. on the bright side, if it dont want to pop out its a good sign that its broken.
 






It's fixed. Wound up being the servo. Sorry no pics, but here's what I did.
I tried to adjust the band, and it did get tight, so I ruled that out. From what I read on here, it appeared that the solenoids don't cause a no gear condition, but more flare ups and shifting issues. I decided to try the servo first. Put the explorer on 4 ramps, crawled under, and tried to loosen the cat pipes. No go. I didn't want to snap any bolts, so I decided to forego that step (the hard way is always the more fun way). I pulled out the heat shield above the pass side cat, and removed the snap ring. I didn't have any 90 degree needlenose pliers, so I improvised.
I've rebuilt a few TH350 transmissions, and on the side of the case is the 1-2 accumulator cover. There is a snap ring that holds it on, and a small hole drilled in the case you use to pop it off. All you need to do is push a centerpunch or nail in there, and it can be removed. I decided to do the same on this.
I took my drill and CAREFULLY drilled a small hole in the case right into the snap ring groove. I then pushed a carpenters nail into the hole, gave it a few light hammer taps, and moved the snap ring up. Then using 2 small screwdriver and becoming a contortionist (friggin cat in the way!), removed the ring from the groove. I then used 2 small screwdrivers to work the cover off the servo. Guess what? Servo piston had broke off the pin. Put the new servo in, shifts perfect now.
A big thanks to everyone that helped. I think it's possible to also remove the intermediate servo with the cat still there, but looks much tighter!
 






Well congratulations on getting your truck fixed up, good to hear.
 






Great job, it's good to hear when someone got their problem fixed.
 


















I've eatten some good pot pies in Quakertown as a truck driver.
I'm wanting to try a cheap fix ,replace servo pistons.I've been told the repair won't last.
 






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