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help guide my project

dreamr

Explorer Addict
Joined
October 5, 2003
Messages
3,619
Reaction score
13
City, State
Lynnwood WA
Year, Model & Trim Level
99 XL / 4x4 / 4.0 ohv
So for over a year now I have had a constant debate going on in my head. I am very tired and want only to set my course for the trucks evolution. Now I turn to you all to help silence this beast of a question.

The question. How big to go? Now it should be more what i need than vanities sake. This is true of all areas. How far should I really go.
Check my elite registry for current progress.

I am primarily creating a good looking daily driver which can also get me into remote corners of the Cascades for hunting, fishing, camping, and hiking purposes. I really don't do much of any hardcore wheeling. I think I have only visited two ORV parks and both tame ones at that. Yet at the same time I have found myself in situations in the national forests that have made the ORV parks look simple. I would say that I drive about a thousand to fifteen hundred miles per year off pavement possibly a bit more, most of which are just gravel roads. I also do about 5 to 6 thousand in city miles and about 5 thousand freeway.

Performance:
I think I am about done in this area. The goal was just to wake up the sleeping 4.0. At least a little. Mods include 75mm MAF, BBK T-Body, K&N FIPK, SCT Flasher programmed by Apten.
Now I have had a lot of trouble with the flasher, so that is deffinately getting re programmed locally. But the question is. Should I follow through with plans of getting some head work done? And are electric fans trully worth the effort?

Handling:
I hate the way this thing wallows around corners! I plan on finishing the switch to poly bushings all around and am hoping to purchase the EE swaybar in the near future. Now for shocks. Should I go Rancho RSX, Edelbrock IAS, or save a buck with Gabriel VST? Is a 32" or 33" tire going to require a steering stabilizer?

Exterior:
No more dress up stuff. I mean armor. I currently have the idea of needing bumpers and sliders. The reasoning is I have nowhere to get a high lift on the truck, and I hate the big bulky angle killing stock bumpers. And that front airdam was made to eat rock and tire tread, it sure don't look good anymore!
For bumpers I aim for simple double tubes with the grill hoop (most common bumper you see) The questions comes in now. will they handle being used as jack points/ tow points. Well the answer is if designed properly, but got any guidance as to what is proper before I go find someone to fab them for me.

Lift:
I have wanted the 4" superlift forever, but it is so bloody expensive. 1600 Then the install, driveline, brake lines, etc.........
The idea was to run the 4" kit and Warrior shackles to clear 33" tires.
By the looks of my undercarriage particularly the gas tank I need much more clearance but where to go. I assume that I can clear 33 or at least 32 with 2"TT/Shackle/AAL and a 2 inch body lift. The body lift is much cheaper, and easier to deal with. I don't want to go over 2" cause the job gets much harder with the next inch. My concerns with body lift are that firstly I won't be getting much more clearance, only tire size. All that crap (frame and suspension) are going to be hanging out even further (ugly). Obviously If I go body lift I should do it before I get tube work so it can be fabbed accordingly.
Can I rehang my exhaust (tailpipe) higher?
For the real question:
Which should I go with 2" body and 2" suspension or the 4" inch suspension
kit.

Tires:
Where the heck can I put a 32" or 33" spare. Pretty sure it ain't going under neath as a 30 barely fit. Can't go roof rack because of the garage clearance. Does it go on the bumper or in the back under a false floor/tool box/speaker box that happens to fold out with the seats to be a level bed for camping that I haven't made yet?
Second question Can I run 33X12.5 and carry a 33x10.5 for a spare, or related to that? would 33X10.5 affect my stability much vs.the wider version if ran all around?

Lockers:
I am currently open diffed with 3.73 gears. This is probably the problem I run into the most!! Those damn open diffs really hinder my ability to go up things, over things, and through mogul like sections. I must have a selectable locker for street reasons. But the questions are do I lock both diffs, or just one? I will only be able to afford one at a time. So which will have the greatest benefit to my traction?
Secondly do you think my gears will be adequate with 32 or 33 tires the primary concerns being the use of overdrive and responsiveness.

Any opinions would be much appreciated. It gets really tiring debating with myself and an outside perspective often helps clear that up. I have hassled my family, friends, and co-workers. They only look at me funny and roll their eyes. Y'all at least understand my needs a little better
 



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I don't see why you can't run a 33x12.5 and have a 33x10.5 for a spare. I know how you feel on the open diff issue, i had a few little problems at badlands just cause my damn open front and badly worn ls in the rear. If the money isn't a problem i'd go with atleast a selectable locker in the rear, and a locker or maybe even torsen in the front, i know very little about torsens though...i'm planning on spooling my 8.8 and locking the front (i'm going to be doing an sas though). As far as lift...personally i'd start saving for the suspension lift. Have you thought about an sas? There are alot of rigs on here that are daily drivers and have an sas...ahhjaws is i know. If you know some people a d30 can be had for peanuts, i've been chastised enough by robb to know that the d30, aside from the ring and pinion size is very comparable to the d44 :D. This is what I might do myself but i'll probably also truss the axle and put a set of ctm's in there...granted though it will probably be more expensive than the superlift kit.

Good luck!
cp
 






dreamr said:
For the real question:
Which should I go with 2" body and 2" suspension or the 4" inch suspension
kit.

I have the 3" bl and 2 suspension and have 33's that rub against the frame rails while at full lock, so needless to say I'm already saving up for the 4" supension lift. If I did it over I would just go straight for the 4" suspension lift, so that is my suggestion to you ;) Oh yeah as far as gears, I have stock 3.73's and since the new tires it's a freaking DOG, so slow, definately gonna have to regear.
 






I have a 97 sport with tt, shackles and 4 door springs. Fit a 32X11.50 spare under mine. As for the 33, I don't know....
 






Thank you everyone for the replies! Keep 'em coming.

Code Poet: I have actually entertained the idea of a solid axle, and one friend is trying to push me that way. The problem I have with it is it will cost 2 or 3 grand to do it myself (which intimidates the heck out of me)
Secondly, l I do fairly regularly find myself on three tires, but as of yet it has not really been a problem, nor has articulation. In a way it is kind of a waste of money for what I will use the truck for. However I would probably use it if I had it and push the truck that much harder. My other concern with a SAS is that it seems the average lift required to fit the axle is between 6 and 8 inches w/35's. Living in Seattle that would extremely limit my ability to utelize parking garages and my own garage neccessitating another car.

As for the locker. I am curious if you recommend the rear due the tendency of the IFS to lift a tire therefore making the front a bit pointless? Or does the rear work out better due to the fact it pushes the rig rather than pulling it? Sorry I love the why's of things?

ExplorerSportNu: Thanks for the input on the gears I had suspected it would be an issue. So it will rub on the frame? I was curious if I would have suspension rubbing and what not......Hmmm......I wonder if that would be as big an issue with 33x10.50. Anybody with the 4"suspension want to chime in with rub concerns?

burgo: You fit a 32 underneath :) I assume that you do not have a hitch and did some bending of the metal plate to the rear of the spare spot. Any details? Also how is the exhaust pipe in relation to the tire?
 






dreamr said:
ExplorerSportNu: Thanks for the input on the gears I had suspected it would be an issue. So it will rub on the frame? I was curious if I would have suspension rubbing and what not......Hmmm......I wonder if that would be as big an issue with 33x10.50. Anybody with the 4"suspension want to chime in with rub concerns?

It won't necessarliy - sp?- rub on the frame rails, all depends on what you get outta your tt, mine only rubs at full lock to the right or left and about 1/2" up on the bottom of the rail, I'm sure if I twisted the bolt's a lil higher I would have no problem, but I forgot to measure up what the stock height was before my tt so I have no idea how much I got out of my tt :confused: if your going with just 33's I wouldn't worry about the 4" suspension lift, I'm only going with this for 35's, so you can avoid the high cost of the suspension lift if your just looking to get 33's.
 






I didn't have to do any mods to get it under there, jst kind of guided it into place as it went up. AS for the tail pipe, well I don't have one right now, only about three inches any way. Had to hack it off after a wheeling trip, when I sent it through my leaf springs and frame. Have to get that fixed some day i guess.
 






Thanks for the quick replies. I like the lower cost indeed and only hope that the difference of 2" clearance for the low hanging parts wont be to big of a deficit. Perhaps part of my armor focus should be a central skid plate as well as the IFS. Or perhaps just strengthen the area around the gas tank as it has taken a few good hits, and I would hate to evntually spring a leak.
 






dreamr said:
Thank you everyone for the replies! Keep 'em coming.

Code Poet: I have actually entertained the idea of a solid axle, and one friend is trying to push me that way. The problem I have with it is it will cost 2 or 3 grand to do it myself (which intimidates the heck out of me)
Secondly, l I do fairly regularly find myself on three tires, but as of yet it has not really been a problem, nor has articulation. In a way it is kind of a waste of money for what I will use the truck for. However I would probably use it if I had it and push the truck that much harder. My other concern with a SAS is that it seems the average lift required to fit the axle is between 6 and 8 inches w/35's. Living in Seattle that would extremely limit my ability to utelize parking garages and my own garage neccessitating another car.

As for the locker. I am curious if you recommend the rear due the tendency of the IFS to lift a tire therefore making the front a bit pointless? Or does the rear work out better due to the fact it pushes the rig rather than pulling it? Sorry I love the why's of things?

I think you want a locker just because the front IFS tens to lift. I understand seatle gets alot of rain...this may make a torsen more desireable since it acts smilar to a limited slip but if you apply alittle break will act like a locker but unlike a normal limited slip it will never wear out. Here's a link to the their FAQ site http://www.torsen.com/general/general_faq.htm . Since you have an open diff in the rear the traction aid will help in all aspects of offroad driving. Since the front tends to lift a tire I think that's the best reason to get a front traction aid, since in the open diff all your power is going to that wheel sticking up in the air, it doesn't goto the wheel that actually needs power. If you have the money I think I would go with a set of selectable lockers...you might not want a full time locker in the rear since i'm sure you deal with alot of slick streets. I understand the objections you've have with the sas, i for what you do the ifs might be the best option.

Good luck
cp
 






Thanks for the link on the torsen. I think I will go selectable, likely a electric but possibly the air locker. Again cost is a variable and I would rather save the xtra air compressor money for other things. Now if I could only afford to even start on this part of things. Spendy devices those selectable lockers be. And If I am opening the diff up I might as well regear. :confused:

Next vehicle I will build like my old 5 liter mustang. Start with a large chunk of money that has been carefully budgeted and do it all at once. This bit by bit crap is annoying as everything is related to another area. Well I guess to be honest all at once wasn't really the case. It got built and destroyed, then built with a 5.8 cobra R engine. That project led to nearly 2 years of constant tweaking before I completely destroyed the car. Too damn fast for a teenager.
 






Ya I would def get the gears. Not neccesarily for offroading, but they are nice just to drive on the street. I like to be able to pass people easily, and have a lil fun with ricers on the road.They make a HUGE difference. I drove around on my 3.73s and couldnt stand it. I went with the 4.56s , and can just destroy my friends moderatley souped up ricers. I can even peel out a lil bit with the 33's. Haven't really tried to spin em too hard these xterrains are a lil pricey.
 












Second question for leetz and a bump to see if anyone else would like to offer a few opinions.

Leetz:I followed your cardomain link. Lookin good! I am curious how you like the rancho 5000? I am leaning toward the RSX, but the 5000 has got a much nicer price. Then again knowing my finances, I'll probably end up with Gabriel's, still I would like to hear your opinion on them,
 






Honestly I really cannot tell you much about the rs5000s. Mainly because I did so much at once that I don't know what changed in my ride quality. I had 4 door leafs,shocks, and tires put in. Overall I think it rides better then stock. It might have been my stock shocks. But It rides awesome now so as far as im concerned I saved a few hundred dollars and am happy with my ride quality vs. getting the rs9000.
 






Well when I get on the highway again tommorow I'll let you know about the rpms.I am really only on the highway for prob a total of 10 mins. So its not like im on long enough to really see alot of the o/d effects as far as long travel mpg in o/d. I haven't taken any trips with it yet, so I really just hop on the highway to get to school and work and they are only about 10 min trips.
 






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