custexplorer
Well-Known Member
- Joined
- March 23, 2009
- Messages
- 170
- Reaction score
- 0
- City, State
- Allen, Texas
- Year, Model & Trim Level
- '05
Bondo has no structural strength. The only way I see this holding up is welds or rivets. Get a cheap sheet metal brake from Harbor Freight and make flaps to attach everything.
Don't take this the wrong way, but you need to do a lot more research on the properties of all these materials you are considering. You're going to waste a lot of time and money on this doing it wrong just to do it over again.
I've been researching it more since my last thread and I figured that. Would it do ok If I put dots of jb weld (just to hold it in place) and made L shaped pieces of sheet metal, and pop riveted them together.? If I did that sort of support all the way around, then coated the rivets with jbweld and then the whole thing with bondo, it seems to me like it would provide the necessary structural strength.