You could have forgot a wiring connector or it could be a tsb from Ford about reprogramming pcm and programming the keys back to pcm. Here is the tsb.
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TSB
04-14-2 NO CRANK WITH DTC B1601 AND/OR B1213 - PATS SECURITY ACCESS ISSUES - 4.0L ENGINE
Publication Date: July 2, 2004
FORD: 2004 Explorer
MERCURY: 2004 Mountaineer
ISSUE:
Some 2004 Explorer 4dr/Mountaineer vehicles with a 4.0L engine may exhibit one, or both, of the following conditions:
No crank with diagnostic trouble code (DTC) B1601 (PATS received incorrect key code from ignition key transponder) and/or B1213 (anti-theft number of programmed keys is below minimum).
When PATS security access is attempted for this, or any other PATS issue, WDS will ask for a coded access "INCODE".
ACTION:
To service, reprogram the powertrain control module (PCM) to the latest calibration using WDS release B31.10 or higher. Calibration files may also be obtained at
www.motorcraft.com. Clear all DTCs. If the condition is not corrected by PCM reprogramming, continue with normal diagnostics to pinpoint root cause.
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
OPERATION DESCRIPTION TIME
041402A Check For Diagnostic Trouble Codes And Reprogram Powertrain Control Module 0.4 Hr.
DEALER CODING
BASIC PART NO. CONDITION CODE
RECAL 42
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NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.
Copyright © 2004 Ford Motor Company