Lesson learned, change those pulleys! Kinda long! | Ford Explorer Forums

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Lesson learned, change those pulleys! Kinda long!

Rodeo Joe

Elite Bostonian
Joined
August 29, 2003
Messages
428
Reaction score
1
City, State
Frankin, MA
Year, Model & Trim Level
1997 XLT
Last Friday night I noticed a new noise from under the hood. It went away after the truck warmed up, so I figured the cold weather had something to with it.

Then I saw this thread that Aldive posted about belt tensioners and started thinking this might be my problem. I was planning on changing the pulleys today at my friends shop, he works at a dealer.

Well everything changed at 12:15 this morning on the way home from work! I'm about 10 minutes away from home when the battery light goes on, dash and headlights dim, I have no power steering and the temp. gauge soars! I pull over and find the idler pulley sitting by the t-stat housing, the bearings were shot and the bolt had backed itself out! When it cooled down I drove down the street to a parking lot and called the wife for a ride, not a good idea at that time of the morning!

I picked up the new tensioner and pulley this morning at the dealer and had them on in about 15 minutes. On the drive home I was getting a violent shaking in the front end while steering, now WTF! I called the dealer and talked with a tech and he explained to me that when something like this happens, an air pocket can develop in the PS system and needs to be bled.

So everything's nice now, lesson learned. Truck has a little over 113K on it and from what I've read here, they should be done as preventive maintainece after 100K.

Joe
 






Thanks for the reminder.

What is involved in changing the tensioner? I have never done one.
 






Al,

I removed the intake tube from the TB and undid the airbox lid and got it out of the way. The belt was loosed from the broken pulley, so I didn't have to worry about removing it! Just a 13mm socket and ratchet was all I used. It's a little tight with the fan, but workable. Just remove the old one, install the new! The back has indents that line up on the engine. Pretty easy!

Joe
 






We had this problem a few weeks ago on the GF's Sport. Except for the tensioner arm broke off. Some of the bottom part of it was still bolted in.. but the rest had disinegrated. She said it was making strange noises for a few days before that. :D Luckily we were on our way back from Walmart only a mile from the house instread of on the way down to Sacramento like we were going to be just after we went home!

Problem is now I think Autozone gave her the wrong belt because it seems slightly too big and squeals at startup and when it's coold. :mad:
 






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