Misfire,Skipping/running rough at idle HELP!! | Ford Explorer Forums

  • Register Today It's free!

Misfire,Skipping/running rough at idle HELP!!

Fordguy15

New Member
Joined
September 7, 2011
Messages
2
Reaction score
0
City, State
Augusta, Georgia
Year, Model & Trim Level
2003 Explorer 4.0L
I have a 2003 Explorer with the 4.0 V6 vin K for flex fuel. I have had this skipping problem since I purchased the truck earlier this year. Seeing as I am a technician with a good bit of experience, I thought I would be able to fix the skip. Unfortunately I was not able to drive the vehicle more than a foot from where it was parked before I bought it so I was unaware of the serious problems.
After purchasing the truck, the trans went out in it, and I had it completely rebuilt with a warranty. But the skipping was still an issue. Here is what is going on.
As soon as you start the engine, there is a misfire prominently in cylinder 5 and occasional in 6, but if left at idle for a minute or more there is a random/multiple cylinder misfire. The skipping remains noticeable at low rpm even when driving, such as cruising on the highway. It seems to go away any higher than 22-2300 rpm. When it has a multiple/random misfire to it, the CEL flashes for a little bit until it is driven/rev'd up then it will stop flashing. Also when it is running bad enough that the light flashes and you start going, you can notice a power increase as soon as it "stops skipping".

With all that said, I have tried to use my diagnostic skills to cure it, but have had no luck. Here is what I have replaced after have been led to think of the source.
Spark plugs (E3 plugs)... btw great plugs!
Spark plug wires
Coil pack
Fuel Filter
Idle air control valve
O2 sensors (upstream)--- Had a code for too lean AND too rich on both banks, so far code has not come back since replacement
Fuel Injectors
Intake manifold gaskets
Camshaft position sensor
Crankshaft position sensor
I have also done a leak down test, compression test, and fuel pressure test and all of them were in great ranges from factory specs! Now there is another thing, after another problem of the starter going out and having to replace it, I noticed a tag on the bottom of the engine that machine shops use after rebuilding an engine, so the engine apparently was rebuilt.
On TOP of all of these parts replaced, I performed a fuel injection cleaning (prior to the new injectors), scrubbed the throttle body, and cleaned the MAF with MAF spray until it was as clean as a whistle!
I dont know what else to do!!! HELP ME PLEASE!

On a side question, if the engine was rebuilt, or lets say they put a rebuilt engine in it, could they have put in the regular gas engine and the ecu is not computing right cause its the flex fuel ecu causing a messed up stoichiometric ratio?? Not saying thats what happened, but is it possible?
 



Join the Elite Explorers for $20 each year or try it out for $5 a month.

Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





Flex fuel sensor?

I normally respond only to 2nd generation model questions since I have no first hand experience with any other models. However, since no other member has posted a response I will bump your thread with my speculations.

By design flex fuel vehicles can accomodate a large variation in the ethanol/gasoline fuel ratio. I think the maximum ethanol content noramlly available in the United States is 85% (E85). The power produced by E85 fuel is about 3/4 of that produced by 100% gasoline. The optimum air/fuel ratio for E85 is significanlty less than gasoline (14.7:1). A flex fuel vehicle must have some way to determine the ethanol content to establish desired A/F ratio and ignition timing. The determination on your Explorer is probably performed by a flex fuel sensor but I have not been able to confirm that by searching the Rock Auto or Tasca Ford websites.

You mentioned that you had too rich and too lean codes on both banks. That unusual situation can result from the left and right O2 sensors being incorrectly connected - right wiring to left sensor and left wiring to right sensor. When you replaced your O2 sensors did you purchase ones for a flex fuel Ford? O2 sensors for a flex fuel engine have to support a wider A/F range.

Your symptoms may be the result of an incorrect A/F ratio. When you replaced your spark plugs did they show any abnormal signs such as running too rich? Is there any black smoke exiting the exhaust pipe? Misfires are frequently due to an excessively rich mixture.

Flex fuel engines need special seals in the fuel system. The injectors may also be special. Other than the fuel system there should be no differences in the engine. The flex fuel PCM should be able to handle either a gas or E85 engine. Do you have any different symptoms when running gasoline vs E85?
 






I normally respond only to 2nd generation model questions since I have no first hand experience with any other models. However, since no other member has posted a response I will bump your thread with my speculations.

By design flex fuel vehicles can accomodate a large variation in the ethanol/gasoline fuel ratio. I think the maximum ethanol content noramlly available in the United States is 85% (E85). The power produced by E85 fuel is about 3/4 of that produced by 100% gasoline. The optimum air/fuel ratio for E85 is significanlty less than gasoline (14.7:1). A flex fuel vehicle must have some way to determine the ethanol content to establish desired A/F ratio and ignition timing. The determination on your Explorer is probably performed by a flex fuel sensor but I have not been able to confirm that by searching the Rock Auto or Tasca Ford websites.

You mentioned that you had too rich and too lean codes on both banks. That unusual situation can result from the left and right O2 sensors being incorrectly connected - right wiring to left sensor and left wiring to right sensor. When you replaced your O2 sensors did you purchase ones for a flex fuel Ford? O2 sensors for a flex fuel engine have to support a wider A/F range.

Your symptoms may be the result of an incorrect A/F ratio. When you replaced your spark plugs did they show any abnormal signs such as running too rich? Is there any black smoke exiting the exhaust pipe? Misfires are frequently due to an excessively rich mixture.

Flex fuel engines need special seals in the fuel system. The injectors may also be special. Other than the fuel system there should be no differences in the engine. The flex fuel PCM should be able to handle either a gas or E85 engine. Do you have any different symptoms when running gasoline vs E85?
Well on the O2 sensors, the plugs are too short to cross to one another, and the old ones didn't match and were horrible looking. As far as the plugs, they did not appear that bad but i replaced them cause i thought there might be a crack in the porcelain. I did replace the fuel injectors and O2 sensors with E85 specific versions. I also have to try the maf sensor voltage return to see if the sensor is bad considering i did not replace it, only cleaned it. I am also going to check on the throttle position sensor.
I need to locate the E85/Reg gas check sensor and find a way to see if it is bad. Thanks for your thoughts, but i still need suggestions from anyone able to give an answer just incase these things dont work!
THANKS FOR ANY AND ALL HELP!!
 






We also have the "so Called" flex fuel '03 4.0. Had it for little under a year now. I dont know if there is a difference in the summer and winter E-85 but we have found that this Ex will not hardly run during the winter time on it. Around town during summer it runs rough on E-85 but on intrerstate it seems fine. I just keep unleaded in it I know it runs good on it. Dont know if this will help you any, its just my experience with the corn gas.
 






We also have the "so Called" flex fuel '03 4.0. Had it for little under a year now. I dont know if there is a difference in the summer and winter E-85 but we have found that this Ex will not hardly run during the winter time on it. Around town during summer it runs rough on E-85 but on intrerstate it seems fine. I just keep unleaded in it I know it runs good on it. Dont know if this will help you any, its just my experience with the corn gas.

This has to do with the volitility and flash points of gasoline vs E85. Gasoline is more volatile, meaning that it voporizes more readily. Also the flash point of gasoline is about -45*F vs E85 which is between -20* and -4* F. The flash point is tempeture where a substance will produce enough vapors to ignite but will not support continued combustion. It will flash and then go out. So on those very cold winter days the E85 will not vaporize as well as gasoline but it will work. This is the main reason we have E85 and not E100, which has a flash point of 55*F. E100 would be too difficult to vaporize to run an engine reliably during the cooler months.

Back to the OP... If this engine was rebuilt could the valve timing be off? maybe it was not set properly.
 






Find the issue

Fordguy15 did you every get to the bottom of your issue. Mine seems to be doing the same thing?
 






I just purchased a 2003 with a 4.0 and am having exactly the same issue. Has anyone figured this out? Please help!
 






Crf3, How many miles? Any codes?
 






It has 83,000 miles. The codes I've been getting are p0316, p0128, p0305, p0300. The original poster described my problem exactly. Thanks, any help is greatly appreciated.
 






Featured Content

Back
Top