skylarkman2
New Member
- Joined
- June 27, 2018
- Messages
- 3
- Reaction score
- 0
- City, State
- Ennis, Texas
- Year, Model & Trim Level
- 2004 explorer xls 2wd
Newbie but oldie.
Left timing chain broke in my granddaughter's 2004 explorer - 4.0 sohc.
Since I have been repairing/restoring vehicles for over 50 years, I can do this.
First let me say thanks for all the information posted.
A special thanks to 2000streetrod for his clear and abundant pictures and information.
I appreciate that he is not arrogant, accepts different ideas, and admits things he has not tried.
I am adding some of my observations from this process, and some questions that I have not found.
Hopefully this will help others traveling this path.
Instructions are very good for replacing chains because of broken guides. A broken chain changes the picture. In my case the left front chain broke. Since the right chain was intact, I could assume not damage to the right head, valves, or pistons. Removal of the left head looked good, but inspection revealed a minor nick on number 6 piston. Heads will go to the shop for inspection and valve job.
One thing that I think will help is a list of the tools to remove and disassemble these engines. I have a lot of tools in my shop, but still needed some additional. Normal metric sockets, wrenches, pliers, screwdrivers, etc.
Special tools that I found required: (1) tool to disconnect transmission lines to radiator (assuming that you are removing the radiator), (2) tool to disconnect the fuel line from rail. (3) Torx or star bits - size T30 & T55, (4) Torx sockets (external or female) - size E6, E12, & E18.
It is usually difficult to find the individual sockets or bits that you need, and they often come in a set with a lot that you don't need. I wonder why the engineers used these when normal hex heads would have served as well.
Since this one chain broke, I decided that it was best to replace all while I had the engine out.
This is a 2wd model and does have the balance shaft.
Left timing chain broke in my granddaughter's 2004 explorer - 4.0 sohc.
Since I have been repairing/restoring vehicles for over 50 years, I can do this.
First let me say thanks for all the information posted.
A special thanks to 2000streetrod for his clear and abundant pictures and information.
I appreciate that he is not arrogant, accepts different ideas, and admits things he has not tried.
I am adding some of my observations from this process, and some questions that I have not found.
Hopefully this will help others traveling this path.
Instructions are very good for replacing chains because of broken guides. A broken chain changes the picture. In my case the left front chain broke. Since the right chain was intact, I could assume not damage to the right head, valves, or pistons. Removal of the left head looked good, but inspection revealed a minor nick on number 6 piston. Heads will go to the shop for inspection and valve job.
One thing that I think will help is a list of the tools to remove and disassemble these engines. I have a lot of tools in my shop, but still needed some additional. Normal metric sockets, wrenches, pliers, screwdrivers, etc.
Special tools that I found required: (1) tool to disconnect transmission lines to radiator (assuming that you are removing the radiator), (2) tool to disconnect the fuel line from rail. (3) Torx or star bits - size T30 & T55, (4) Torx sockets (external or female) - size E6, E12, & E18.
It is usually difficult to find the individual sockets or bits that you need, and they often come in a set with a lot that you don't need. I wonder why the engineers used these when normal hex heads would have served as well.
Since this one chain broke, I decided that it was best to replace all while I had the engine out.
This is a 2wd model and does have the balance shaft.